DGBL60 24V/48V DC brushless gear reduction motor drive roller
The DGBL60 24V/48V DC brushless gear reduction motor drive roller is designed for light to medium load conveying with adjustable speed. It integrates a high-efficiency, energy-saving DC brushless gear reduction motor and is typically used with a control box. Available in two output torque types—AS (Standard) and HAS (High Torque)—it operates on 24VDC or 48VDC safety voltage with a speed range from 0.5 m/min to 112 m/min and a speed adjusting range of 10% to 150%. The roller can be controlled via multiple interfaces including I/O, ZPA, RS485, EtherCAT, and Internet. The tube is made from mild steel with galvanized, rubber-coated, or PU-coated finishes, or SUS304. Roller types include straight, O groove, O-belt pulley, V-belt pulley, timing pulley, poly V pulley, and sprocket pulley. Installation is simple and convenient.
Product Overview
The DGBL60 24V/48V DC brushless gear reduction motor drive roller is designed for light to medium load conveying with adjustable speed. It integrates a high-efficiency, energy-saving DC brushless gear reduction motor and is typically used with a control box. Available in two output torque types—AS (Standard) and HAS (High Torque)—it operates on 24VDC or 48VDC safety voltage with a speed range from 0.5 m/min to 112 m/min and a speed adjusting range of 10% to 150%. The roller can be controlled via multiple interfaces including I/O, ZPA, RS485, EtherCAT, and Internet. The tube is made from mild steel with galvanized, rubber-coated, or PU-coated finishes, or SUS304. Roller types include straight, O groove, O-belt pulley, V-belt pulley, timing pulley, poly V pulley, and sprocket pulley. Installation is simple and convenient.
Part of the DGBL Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Operates on 24VDC or 48VDC safety voltage for low-risk industrial environments
- Adjustable speed range from 10% to 150% for precise control of conveying speed
- Two torque output types: AS (Standard) and HAS (High Torque) for different load needs
- Supports multiple control interfaces including I/O, ZPA, RS485, EtherCAT, and Internet
- Simple and convenient installation with modular design and standard mounting points
Application Scenarios
- Light to medium load conveyors in automated assembly lines where speed control is required
- Integration into modular conveyor systems using control boxes for synchronized operation
- Conveying small parts, packaging, or components in electronics, automotive, or consumer goods manufacturing
- Applications requiring quiet operation such as in clean rooms or near workstations
- Systems needing flexible control options like remote monitoring or networked automation
Who It Is For
- Conveyor system integrators building light to medium load conveying lines
- Material handling equipment builders integrating motorized rollers into custom systems
- Industrial distributors sourcing motor drive rollers with multiple control interface options
- Production line builders requiring speed-adjustable rollers for process control
- Automation contractors designing systems with remote or networked control capabilities
Problems It Solves
- Conveyors that require variable speed control but lack built-in speed adjustment
- Systems where multiple rollers must be synchronized but lack a common control method
- Light to medium load applications that need energy-efficient, low-voltage drive solutions
- Manufacturing lines where noise from belt or chain drives interferes with operations
- Conveyor sections that must be easily integrated into existing control systems without custom wiring
Technical Features
- DC brushless gear reduction motor for high efficiency and energy savings
- Speed range from 0.5 m/min to 112 m/min with 10% to 150% speed adjusting range
- Two output torque types: AS (Standard) and HAS (High Torque) for load matching
- Multiple control interface options: I/O, ZPA, RS485, EtherCAT, Internet
- Simple installation with standard mounting and shaft end wiring
- Tube material available in mild steel with galvanized, rubber-coated, or PU-coated finishes, or SUS304
- Multiple roller types: straight, O groove, O-belt pulley, V-belt pulley, timing pulley, poly V pulley, sprocket pulley
Materials
- Mild steel tube with galvanized, rubber-coated, or PU-coated finishes for general industrial use
- SUS304 tube for corrosion resistance in wet or clean environments
- SUS304, zinc alloy, or nylon for poly V pulley components
- SUS304 or aluminum alloy for timing pulley components
- SUS304 or mild steel for V-belt and sprocket pulley components
Quality Control
- Motor performance tested against speed and torque specifications
- Control interface verified for signal response and compatibility
- Shaft end wiring and Hall chip checked for correct connection and signal output
- Tube surface finish inspected for coating uniformity and integrity
- Pulley type and fit verified for correct alignment and belt or chain engagement
Customization Options
- Other voltages and roller shapes available upon request
- IP65 protection (HS) available for dust and water resistance
- Mechanical brake (Z) available for controlled stopping
- Adjustable accumulation (AU) available for load buffering
- Elastic shaft (TX) available for shock absorption and alignment tolerance
Use Guide
- Select the correct torque type (AS or HAS) based on the load and required drive force
- Match the voltage (24VDC or 48VDC) to the existing control system power supply
- Choose the roller type (e.g., O groove, timing pulley) based on the belt or chain type used
- Ensure the control interface (I/O, RS485, EtherCAT, etc.) matches the control box or PLC
- Verify the tube material (e.g., SUS304) for environmental conditions like moisture or chemical exposure
Specifications
| Model No | DGBL60 |
|---|---|
| Voltage | 24VDC or 48VDC |
| Speed Range | 0.5 m/min to 112 m/min |
| Speed Adjusting Range | 10% to 150% |
| Torque Type | AS (Standard) or HAS (High Torque) |
| Control Interfaces | I/O, ZPA, RS485, EtherCAT, Internet |
| Tube Material | Mild steel with galvanized, rubber-coated, or PU-coated finishes, or SUS304 |
| Roller Types | Straight, O groove, O-belt pulley, V-belt pulley, timing pulley, poly V pulley, sprocket pulley |
| Installation | Simple and convenient with standard mounting points |
Product Images
Manufacturing Process
Step 1
Motor and gear box assembly with precision alignment
Step 2
Shaft end wiring and Hall chip installation for feedback control
Step 3
Tube fabrication and surface treatment (galvanizing, coating, or polishing)
Step 4
Pulley or roller type integration based on model selection
Step 5
Final assembly of bearing houses, motor housing, and control interface wiring
Compared With Other Options
| AC motor rollers | DC brushless motor rollers offer smoother speed control and lower energy consumption, especially at variable speeds |
|---|---|
| Brushed DC motor rollers | Brushless motors have longer life, less maintenance, and higher efficiency due to no brush wear |
| Standard non-motorized rollers | Motorized rollers provide active drive and speed control, enabling integration into automated systems |
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DGBL60 24V/48V DC brushless gear reduction motor drive roller Questions
What voltages are available for the DGBL60 motor roller?
The DGBL60 is available in 24VDC or 48VDC for safe operation in industrial environments.
Can I adjust the speed of the motor roller?
Yes, the speed can be adjusted from 10% to 150% of the base speed for precise control.
What torque types are available?
Two torque types: AS (Standard) and HAS (High Torque), selected based on load requirements.
What control interfaces does it support?
It supports I/O, ZPA, RS485, EtherCAT, and Internet interfaces for integration with various control systems.
Can the roller type be customized?
Yes, roller types include straight, O groove, O-belt pulley, V-belt pulley, timing pulley, poly V pulley, and sprocket pulley, with custom options available.
Is IP65 protection available?
Yes, IP65 protection (HS) is available for use in dusty or wet environments.
Can I add a mechanical brake?
Yes, a mechanical brake (Z) is available as a special specification for controlled stopping.
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