DGBL50 24V/48V DC brushless gear reduction motor drive roller
The DGBL50 is a DC brushless gear reduction motor drive roller with 24VDC or 48VDC power supply, designed for light to medium load conveying applications with adjustable speed. It integrates a high-efficiency brushless motor and gear reduction system, suitable for use with control boxes. Output torque options include Standard Type (AS) and High Torque Type (HAS). The roller is available in multiple configurations including straight, O groove, poly V pulley, timing pulley, V belt pulley, and sprocket types. Tube materials include mild steel, galvanized, rubber coated, PU coated, and SUS304. Length is customizable to client specifications.
Product Overview
The DGBL50 is a DC brushless gear reduction motor drive roller with 24VDC or 48VDC power supply, designed for light to medium load conveying applications with adjustable speed. It integrates a high-efficiency brushless motor and gear reduction system, suitable for use with control boxes. Output torque options include Standard Type (AS) and High Torque Type (HAS). The roller is available in multiple configurations including straight, O groove, poly V pulley, timing pulley, V belt pulley, and sprocket types. Tube materials include mild steel, galvanized, rubber coated, PU coated, and SUS304. Length is customizable to client specifications.
Part of the DGBL Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- 24VDC or 48VDC safety voltage operation for low-risk industrial environments
- Adjustable speed range from 0.5 m/min to 95 m/min with 10% to 150% speed adjustment
- High-efficiency brushless motor with gear reduction for reliable, low-maintenance drive
- Multiple roller types available to match conveyor belt or chain drive requirements
- Customizable tube material and length to fit existing system dimensions
- Compatible with various control systems including I/O, ZPA, RS485, EtherCAT, and Internet interface
Application Scenarios
- Light to medium load conveyors in assembly lines where variable speed control is required
- Integration into automated material handling systems using digital control signals
- Conveyor sections needing quiet operation with poly V or V belt pulley configurations
- Applications requiring accumulation or mechanical braking with optional features
- Custom-length rollers for retrofitting existing conveyor frames or modular systems
Who It Is For
- Conveyor system integrators building automated lines with variable speed control
- Industrial equipment builders requiring motorized rollers with multiple drive options
- Warehouse automation contractors installing conveyors with remote or networked control
- Production line designers needing compact, reliable drive rollers for light to medium loads
- Industrial distributors sourcing motor rollers with customizable features in volume
Problems It Solves
- Need for a consistent, single-source motor roller that matches existing tube diameter and shaft size
- Lack of speed adjustability in standard passive rollers for variable throughput lines
- Difficulty in integrating motorized rollers with existing control systems without custom wiring
- Inconsistent performance when using multiple suppliers for drive components and rollers
- Limited options for mounting types and belt/pulley configurations in standard motor rollers
Technical Features
- DC brushless gear reduction motor with high efficiency and energy saving design
- Two output torque types: Standard (AS) and High Torque (HAS) for different load needs
- Speed range from 0.5 m/min to 95 m/min with 10% to 150% speed adjusting capability
- Multiple roller configurations: straight, O groove, poly V pulley, timing pulley, V belt pulley, sprocket
- Integrated Hall chip for motor feedback and control system compatibility
- Front and back bearing houses with shaft ends for secure mounting and wiring access
- Motor roller profile includes gear box, fixed housing, tube, and control interface components
Materials
- Mild steel tube for general industrial use
- Galvanized steel tube for improved corrosion resistance
- Rubber coated tube for noise reduction and improved grip
- PU coated tube for wear resistance and quiet operation
- SUS304 stainless steel tube for wet, washdown, or corrosive environments
- SUS304 or aluminum alloy timing pulley for slip-free power transmission
- Zinc alloy or nylon poly V pulley for quiet operation with PJ belt
Quality Control
- Motor and gear reduction system tested under rated load and speed
- Speed adjustment range verified across full 10% to 150% range
- Torque output confirmed against AS or HAS specification
- Electrical connections checked for secure wiring and insulation
- Pulley and sprocket alignment verified for proper belt or chain engagement
- Optional features like brake or IP65 tested where applicable
Customization Options
- Custom voltage options beyond 24VDC or 48VDC available upon request
- Custom roller length to match client’s conveyor frame dimensions
- Custom roller shape including straight, O groove, poly V pulley, timing pulley, V belt pulley, sprocket
- Special tube materials such as SUS201 or SUS304 based on environmental needs
- Optional features: IP65 protection (HS), mechanical brake (Z), adjustable accumulation (AU), elastic shaft (TX)
Use Guide
- Select the correct torque type (AS or HAS) based on load and required starting torque
- Ensure the roller length matches the conveyor frame width and mounting requirements
- Choose the appropriate pulley or sprocket type based on belt or chain drive system
- Use rubber or PU coated tubes in areas where noise or product marking must be minimized
- Select SUS304 tube for washdown, food, or chemical environments
- Verify control interface compatibility with existing control box or PLC system
Specifications
| Model No | DGBL50 |
|---|---|
| Power Supply | 24VDC or 48VDC |
| Speed Range | 0.5 m/min to 95 m/min |
| Speed Adjusting Range | 10% to 150% |
| Torque Type | AS (Standard) or HAS (High Torque) |
| Tube Diameter | Φ50 mm |
| Tube Wall Thickness | 1.5 mm |
| Tube Material | Mild steel, galvanized, rubber coated, PU coated, SUS304 |
| Roller Type | Straight, O groove, Poly V pulley, Timing pulley, V belt pulley, Sprocket |
| Control Interface | I/O, ZPA, RS485, EtherCAT, Internet Interface |
| Optional Features | IP65 protection (HS), Mechanical brake (Z), Adjustable accumulation (AU), Elastic shaft (TX) |
Product Images
Manufacturing Process
Step 1
Tube fabrication and surface treatment (galvanizing, coating, or polishing)
Step 2
Motor and gear box assembly with Hall chip integration
Step 3
Bearing housing machining and mounting
Step 4
Shaft end preparation with electrical wire routing
Step 5
Final assembly of roller body and pulley or sprocket attachment
Compared With Other Options
| AC motor drive rollers | DC brushless motors offer quieter operation, better speed control, and higher efficiency, especially at low speeds |
|---|---|
| Standard passive rollers | The DGBL50 provides active drive and variable speed control, enabling automation and integration with control systems |
| Brushed DC motor rollers | Brushless motors have longer life, lower maintenance, and better thermal performance under continuous operation |
DGBL50 24V/48V DC brushless gear reduction motor drive roller Questions
What voltage options are available for the DGBL50 motor roller?
The DGBL50 is available with 24VDC or 48VDC power supply.
Can the roller length be customized?
Yes, the length can be customized according to the client’s request.
What types of pulleys or sprockets are available?
Available types include O groove, poly V pulley, timing pulley, V belt pulley, and sprocket.
Is a mechanical brake available?
Yes, a mechanical brake option is available with the Z suffix in the model number.
Can the roller be used in wet or washdown environments?
Yes, SUS304 tube or IP65 protection (HS) can be selected for wet or washdown conditions.
What control systems are compatible with the DGBL50?
It is compatible with I/O, ZPA, RS485, EtherCAT, and Internet interface control systems.
Get a Price for DGBL50 24V/48V DC brushless gear reduction motor drive roller
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