24v/48V dc brushless motorized roller with speed control box 40w 80w
The DGBL60-A-40W-24V-265L-12M-X is a 24V or 48V DC brushless motorized roller with integrated speed control box, designed for medium and light load conveying. It features adjustable speed from 10% to 150% of rated speed and is available in 40W and 80W power options. The roller has a diameter of 60mm and a tube thickness of 1.5mm, with options for galvanized, chrome plated, NR coated, PU coated, SUS304, or SUS201 materials. It is suitable for use in conveyor lines requiring consistent speed control and fixed torque output across the speed range.
Product Overview
The DGBL60-A-40W-24V-265L-12M-X is a 24V or 48V DC brushless motorized roller with integrated speed control box, designed for medium and light load conveying. It features adjustable speed from 10% to 150% of rated speed and is available in 40W and 80W power options. The roller has a diameter of 60mm and a tube thickness of 1.5mm, with options for galvanized, chrome plated, NR coated, PU coated, SUS304, or SUS201 materials. It is suitable for use in conveyor lines requiring consistent speed control and fixed torque output across the speed range.
Part of the Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Adjustable speed from 10% to 150% of rated speed using the integrated control box
- Fixed torque output across the entire speed range, maintaining consistent performance
- Available in 24V or 48V DC power supply for safe operation in industrial environments
- Two power variants: 40W standard model and 80W high power model for different load needs
- Roller length from 220mm to 1500mm allows integration into various conveyor line designs
- Multiple surface coatings and materials available for different environmental and load conditions
Application Scenarios
- Conveyor lines in packaging facilities where product speed must be adjusted for downstream processes
- Assembly lines requiring precise speed control for component placement or inspection
- Light to medium load material handling in warehouses where variable speed improves throughput
- Integration into automated systems where consistent torque is needed at low speeds
- Custom conveyor sections where a single motor roller must handle varying load densities
Who It Is For
- Conveyor system integrators building variable speed lines for industrial automation
- Material handling equipment builders needing motor rollers with adjustable speed control
- Warehouse and logistics contractors installing conveyors with variable speed zones
- Production line builders integrating motor rollers into automated assembly or testing stations
- Industrial distributors stocking motor rollers with adjustable speed and multiple material options
Problems It Solves
- Conveyors that require speed adjustment without changing motor or drive components
- Lines where consistent torque is needed at both high and low speeds for stable product handling
- Systems that must operate safely at low voltage with minimal risk of electrical hazards
- Applications where surface wear or corrosion resistance is needed from the roller material
- Designs that need a single motor roller solution instead of multiple components from different suppliers
Technical Features
- DC brushless motor with gear reduction for high efficiency and long service life
- Integrated speed control box allows real-time adjustment of linear speed
- Fixed torque output regardless of speed setting, ensuring consistent performance
- Speed range from 10% to 150% of rated speed, enabling fine control over product flow
- Available in multiple roller lengths from 220mm to 1500mm for flexible line design
- Diameter options include 48.6mm, 50mm, 57mm, 60mm, 76mm, with larger sizes available on request
Materials
- Galvanized steel for general industrial use with moderate corrosion resistance
- Chrome plated steel for improved wear resistance and surface hardness
- NR coating for non-marking contact with sensitive product surfaces
- PU coating for quiet operation and protection against minor impacts
- SUS304 stainless steel for high corrosion resistance in wet or harsh environments
- SUS201 stainless steel for cost-effective corrosion resistance in less demanding areas
Quality Control
- Speed control box tested to ensure adjustment range from 10% to 150% of rated speed
- Torque output verified at multiple speed points to confirm fixed output
- Motor and gear reduction unit checked for smooth operation and noise levels
- Material grade and surface coating confirmed against the order specification
- Power supply voltage tested at 24V and 48V to ensure correct operation
Customization Options
- Roller diameter available in 48.6mm, 50mm, 57mm, 60mm, 76mm, with larger sizes customizable
- Roller length from 220mm to 1500mm, with custom lengths available
- Surface material selected from galvanized, chrome plated, NR, PU, SUS304, or SUS201
- Optional features: Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, Water Proof
- Power option selected between 40W standard model and 80W high power model
Use Guide
- Select the appropriate roller length and diameter to match your conveyor frame and load requirements
- Choose the material based on environmental conditions and product contact needs
- Set the speed control box to the desired speed within the 10% to 150% range of the rated speed
- Ensure the power supply matches the voltage requirement (24V or 48V) for safe operation
- Use the fixed torque output to maintain consistent product movement at all speeds
Specifications
| Model No | DGBL60-A-40W-24V-265L-12M-X |
|---|---|
| Power Supply | DC 24V or 48V |
| Motor Power | 40W or 80W |
| Roller Diameter | 60mm |
| Tube Thickness | 1.5mm |
| Roller Length | 220mm to 1500mm |
| Speed Range | 10% to 150% of rated speed |
| Torque Output | Fixed across speed range |
| Drive Type | DC brushless with gear reduction |
| Material Options | X: Galvanized, G: Chrome Plating, J: NR Coating, P: PU Coating, S3: SUS304, S2: SUS201 |
Manufacturing Process
Step 1
Assembly of the DC brushless motor with gear reduction unit
Step 2
Integration of the speed control box and wiring harness
Step 3
Mounting of the roller tube with selected surface treatment
Step 4
Testing of speed range and torque output under load
Step 5
Final inspection and packaging for shipment
Compared With Other Options
| AC motorized rollers | DC brushless motors offer smoother speed control and lower power consumption, ideal for variable speed applications |
|---|---|
| Brushed DC motor rollers | Brushless motors have longer life and require less maintenance, especially in continuous operation |
| Fixed speed motor rollers | This model allows speed adjustment across a wide range, enabling better integration with automated systems |
24v/48V dc brushless motorized roller with speed control box 40w 80w Questions
What is the power supply voltage for this motor roller?
It operates on DC 24V or 48V, both considered safe voltage levels.
Can the speed be adjusted during operation?
Yes, the integrated speed control box allows adjustment from 10% to 150% of the rated speed.
Is the torque output constant across all speeds?
Yes, the DGBL Series provides fixed torque output regardless of speed setting.
What materials are available for the roller surface?
Options include galvanized, chrome plated, NR coating, PU coating, SUS304, and SUS201.
Can I get a custom roller length or diameter?
Yes, roller lengths from 220mm to 1500mm are standard, and larger diameters can be customized.
What is the difference between the 40W and 80W models?
The 80W model provides higher power output for heavier loads, while the 40W is for lighter duty applications.
Get a Price for 24v/48V dc brushless motorized roller with speed control box 40w 80w
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.