Battery Switch Relay DK238S-002 24V 100A
A 24V 100A battery switch relay that cross references DK238S-002, DK138S-002 (12V), BR262 and BR630, fitted to ISUZU and KOMATSU commercial vehicles, including trucks, excavators, engineering machinery and buses. It controls the main battery circuit by switching high current on and off in response to the ignition signal. Supplied in neutral, customised or CHINO branded packaging with a 12 month warranty from B/L date.
MOQ 10 pcs · Free samples, freight at your cost · Neutral or own brand packing · 12 month warranty from B/L date
Key Benefits
- Cross references four OEM part numbers so one line item covers multiple vehicle models and applications
- 100A high current capacity handles the full battery load without overheating in heavy-duty service
- 24V system voltage matches ISUZU and KOMATSU commercial vehicle electrical systems
- Direct plug-in replacement with the original connector pattern, no rewiring required at the workshop
- Ships in 7 to 10 working days as a stocked fast-moving item
- Twelve month warranty from B/L date protects distributor and fleet inventory
Application Scenarios
Where It Is Used
- Fleet workshops replacing failed battery relays on ISUZU trucks after prolonged engine cranking or electrical surges
- Aftermarket distributors stocking high-demand battery switch relays for KOMATSU excavators and engineering vehicles
- Repair chains diagnosing vehicles that fail to start due to a dead battery switch relay
- Body builders integrating new electrical systems into ISUZU and KOMATSU chassis with known relay failure history
Who It Is For
- Truck parts importers who buy against ISUZU and KOMATSU OEM numbers
- Aftermarket distributors serving construction and mining equipment fleets
- Fleet maintenance managers running ISUZU and KOMATSU trucks and excavators
- Auto electrical repair shops that stock relays by current rating and voltage
Problems It Solves
Symptoms on the Vehicle
- Vehicles that fail to start due to a burnt-out battery switch relay with no power to the starter motor
- Relays that overheat and weld contacts shut during repeated cranking or high load conditions
- Original relays that are slow to source and expensive through the dealer network
- Mixed fleets that would otherwise need separate relay part numbers for ISUZU and KOMATSU models
Technical Features
- High current switching at 100A for 24V commercial vehicle systems
- Single pole, normally open contact configuration for main battery circuit control
- 24V system voltage compatible with ISUZU and KOMATSU commercial vehicles
- Sealed relay housing suitable for under-hood or engine compartment mounting
- Designed for use in trucks, excavators, engineering machinery and buses
Specifications
Only values printed on the original product page are listed. Anything not shown here we confirm in writing before you order.
| OEM No | DK238S-002, DK138S-002, BR262, BR630 |
|---|---|
| Reference No | DK238S002, DK138S002, BR262, BR630 |
| Type | Battery switch relay |
| Voltage | 24V |
| Current Rating | 100A |
| Application | ISUZU, KOMATSU, Truck, Excavator, Engineering Vehicle, Bus |
| Place of Origin | Ruian, China |
| MOQ | 10 pcs |
| Delivery Time | 7-10 working days |
| Packing | Neutral, customised or CHINO box |
| Warranty | 12 months since B/L date |
| Certification | ISO 9001:2015 |
Materials and Manufacturing
Materials
- Moulded thermoplastic relay housing
- Copper alloy terminal pins with tin plating
- Soldered printed circuit board with contact relay assembly
Quality Control
- 100 percent function test before delivery
- Performance parameters checked in the in-house laboratory
- Component materials sourced from named suppliers under the IATF 16949:2016 documented process
- Production and test steps recorded on video
Manufacturing Process
Terminal stamping and plating
PCB assembly and soldering
Housing moulding
Final assembly and contact alignment
Electrical function test
Customization Options
- Neutral packing with no brand marking
- Customer branded box and barcode label
- CHINO branded retail box
- OEM and ODM builds against a sample or drawing
Compared With the Alternatives
| ISUZU dealer original relay | Same fitment and current rating at aftermarket pricing, but without the dealer part number on the box unless you order branded packaging |
|---|---|
| Universal 12V battery relay | The 24V 100A unit matches the original system voltage and current load; a universal relay may not handle the full load safely |
| Used or reclaimed relays | New units carry a 12 month warranty from B/L date; reclaimed stock carries none and may have degraded contacts |
Use Guide
- Confirm the vehicle is a 24V system before fitting
- Isolate the battery, unplug the failed relay from the control panel and fit the replacement in the same orientation
- Test the relay by turning the ignition key to start; the battery should engage without delay
- If the relay clicks but the engine does not crank, check the starter motor and battery connections before condemning the relay
Also Listed Under
Questions About This Part
Which ISUZU and KOMATSU models does DK238S-002 fit?
It is listed for ISUZU and KOMATSU trucks, excavators, engineering machinery and buses. Send us your chassis number and we will confirm against the original relay before you order.
What is the minimum order quantity?
10 pcs on catalogue items. We also accept small trial orders so you can test the part in your own market first.
How long is delivery?
7 to 10 working days for fast moving items held in stock. Production orders take longer and we confirm the date in writing when the order is placed.
Can I get the parts in my own packaging?
Yes. We supply neutral packing, your own branded box with barcode label, or the CHINO box. Artwork is confirmed before printing.
What warranty do you give?
12 months from the B/L date. If a unit fails within that period we take responsibility when the fault is caused by the part, and we reply to any complaint within 24 hours with a solution within 3 days.
Are samples free?
The sample itself is free of charge. We discuss the freight cost with you before shipping.
How do you control quality?
Every part is function tested before delivery and performance parameters are checked in our own laboratory. Components come from named suppliers and production follows the IATF 16949:2016 documented process.
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Ask for a Quote on Battery Switch Relay DK238S-002 24V 100A
Send the number printed on your original unit and a photograph of the connector. We confirm the match before you order and send a free sample first.