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1500.C Dual Zones High Temperature Tube Furnace

This high temperature tube furnace is widely used in CVD experiment whose reacion temperature is around 1400 degree celsius. It can also used in vacuum sintering, sintering under vacuum atmosphere protection, nano material preperation, battery material preperation and other research

1500.C Dual Zones High Temperature Tube Furnace

Introduction

This high temperature tube furnace is widely used in CVD experiment whose reacion temperature is around 1400 degree celsius. It can also used in vacuum sintering, sintering under vacuum atmosphere protection, nano material preperation, battery material preperation and other research field.

Main Features

1. Max. Temperature 1500C, suggest working temperature RT-1450C.
2.High purity alumina(ceramic) tube as furnace tube, with excellent corrosion resistance and high temperature resistance, longer service life.
3. 30 segments programmable and auto control.
4. Intelligent 7”Color Touch screen LCD man-machine English interface temperature controller, more intuitive and convenient operation, the graph of sintering curve with temperature changes makes you clear at a glance.
5. Can presetting 15 sintering curves to avoid the trouble caused by repeated settings of different experimental processes.
6. High purity alumina inorganic refractory, overall vacuum molding chamber, energy saving and ensure uniformity of temperature zone and a fast heating rate.
7.By using special lining import from Japan and high quality sic heating elements, to ensure excellent heating and long using life.
8. Double layers steel casing with fan cooling, to ensure the surface of furnace below 50.C, safety for the operator.
9. Come with gas flowmeter, atmosphere sintering more convenient.
10. Unique flange has a multi-function test holes, insert the corresponding electrode to test tube temperature or atmosphere environment.
11. Have two temperature zones, each can be independently controlled.
12. Low power consumable, exquisite structure and light weight, it is the ideal tube furnace for labs and production in factory.

Applications

High-temperature tube furnaces, including the “1500.C Dual Zones High Temperature Tube Furnace,” have a wide range of applications in various fields of science and industry. Some of the common applications include:

Materials Science

High-temperature tube furnaces are widely used in materials research and development. They are essential for sintering, annealing, and heat treatment of various materials, such as ceramics, metals, composites, and semiconductors.

Chemistry

In chemistry laboratories, these furnaces are used for organic and inorganic synthesis, decomposition, and purification processes that require high temperatures. They are also used for catalyst preparation and activation.

Research and Development

High-temperature tube furnaces are used in research and development of new materials, products, and processes that involve high-temperature reactions and treatments.

Nanotechnology

They play a crucial role in the production of nanoparticles and nanomaterials, as well as for studies on their properties and applications.

Electronics

High-temperature tube furnaces are utilized in the fabrication of electronic components, such as ceramic capacitors, resistors, and semiconductors.

Metallurgy

These furnaces are employed for heat treatment processes in metallurgy, including annealing, hardening, tempering, and brazing of metals.

Glass and Ceramics Industry

High-temperature tube furnaces are used for glass and ceramics production, melting, and annealing.

Research in Physics

In physics experiments and studies, these furnaces are used for high-temperature investigations, crystal growth, and phase transitions.

Environmental Science

High-temperature tube furnaces are employed in environmental research for studying combustion processes, air pollution control, and emissions analysis.

Petrochemical Industry

They are used for various high-temperature processes related to petrochemical products and catalyst research.

Aerospace and Engineering

In aerospace and engineering applications, high-temperature tube furnaces are used for testing materials and components under extreme heat conditions.

Solar Energy

They are used in solar research to study high-temperature materials for solar cells and other solar energy applications.

These are just a few examples, and the applications of high-temperature tube furnaces are continually expanding as research and technology advance. The ability to precisely control high temperatures in a controlled environment is crucial for many scientific and industrial processes.

Benefits

High-temperature tube furnaces offer several benefits and advantages in various scientific and industrial applications. Some of the key benefits include:

Precise Temperature Control

High-temperature tube furnaces provide accurate and precise temperature control, allowing researchers and operators to achieve specific temperature profiles for different processes. This level of control is essential for reproducibility and obtaining reliable experimental results.

Dual-Zone Capability

Furnaces with dual-zone control allow for even more flexibility in temperature distribution along the tube, enabling complex processes and optimizing material properties across different sections.

Versatility

These furnaces can handle a wide range of materials and processes, from ceramics and metals to organic and inorganic substances. This versatility makes them suitable for diverse scientific and industrial applications.

Uniform Heating

The design of high-temperature tube furnaces ensures uniform heating of the samples inside the tube, minimizing temperature gradients and enhancing the quality of heat treatment processes.

Batch Processing

High-temperature tube furnaces can process multiple samples simultaneously, which is beneficial for efficiency and productivity in laboratories and research facilities.

Safety Features

Come equipped with safety features like over-temperature protection and emergency shutdown systems, ensuring safer operation during high-temperature processes.

Controlled Atmosphere Options

Can operate under controlled atmospheres, such as inert gases or specific gas mixtures, allowing researchers to conduct reactions and heat treatments in controlled environments.

Energy Efficiency

High-temperature tube furnaces are designed for energy efficiency, using insulation materials to reduce heat loss and minimize power consumption during prolonged operation.

Research and Development

These furnaces play a crucial role in materials research and development, enabling scientists and engineers to study the behavior and properties of materials under extreme heat conditions.

Compact and Space-Saving

High-temperature tube furnaces are often compact and take up relatively little space in the laboratory, making them suitable for both academic and industrial settings with limited space.

Process Automation

Offer programmable temperature controllers and automation features, which streamline processes and reduce the need for constant manual intervention.

Scalability

High-temperature tube furnaces come in various sizes and configurations, making it possible to scale up processes from small-scale laboratory research to larger industrial applications.

These benefits make high-temperature tube furnaces essential tools in a wide range of scientific research, materials development, and industrial applications that require precise and controlled high-temperature processing.

Q: How Does a Dual-zone High-temperature Tube Furnace Work?

A: A dual-zone high-temperature tube furnace has two separate heating zones along the length of the tube. Each zone has independent temperature control, allowing researchers to create different temperature profiles along the tube. This feature provides greater flexibility for conducting experiments and processing samples that require distinct temperature conditions in different parts of the furnace.

Q: How to Choose the Right High-temperature Tube Furnace for Specific Applications?

A: When choosing a high-temperature tube furnace, consider factors such as the desired temperature range, sample size, dual-zone capability if needed, control and automation features, safety mechanisms, and compatibility with the materials and processes you intend to work with.

Q: Can High-temperature Tube Furnaces Operate Under Controlled Atmospheres?

A: Yes, high-temperature tube furnaces are designed to operate under controlled atmospheres, such as inert gases or specific gas mixtures. This capability is particularly useful for processes that require an oxygen-free or reactive environment to prevent sample oxidation or to facilitate specific chemical reactions

Q: Are High-temperature Tube Furnaces Suitable for Academic and Educational Purposes?

A: Yes, high-temperature tube furnaces are often used in academic and educational settings for teaching and research purposes. They are valuable tools for demonstrating high-temperature processes, conducting experiments, and providing hands-on experience to students in fields such as materials science, chemistry, and engineering. They offer an opportunity for students to learn about heat treatment, phase transitions, and material behavior under extreme heat conditions.

Technical data

Specifications

Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.

ModelT1500- IIT
Product name1500.C Intelligent dual zones high temperature tube furnace
Display mode7 inch color touch screen smart fuzzy PID control
Chamber materialImported high quality alumina fiber refraction insulation
Heating elementHigh quality SiC rod
Max. temperature1500.C (< 1hour)
Working temperature≤1450.C(continue)
Heating rate0-20.C/min
Length of heating zone230+230mm
Heating zone quantityTwo(dual temperature zones can be independently controlled)
Tube size(mm)Optional sizes: Φ50*1200/ Φ60*1200/ Φ80*1200
Temperature control30 segments programmable and PID auto control
Accuracy±1℃
Operating InterfaceEnglish Graphical Interface
Sealing ModeVacuum Flange
Gas tightness4.03×10-3pa
Flow control20-200ml/min
Presetting curve15pcs sintering curve
Protection settingOver temperature alarm, Over-current protection, broken thermocouple prompt
ThermocoupleS type
CertificationCE,ISO
Power380V 50Hz(as requirement), 5KW
Dimensions800×750×540 (mm)
Net weight100kgs
Standard AccessoriesAlumina Tube, Vacuum Flange, Vacuum Gauge, Gas Flow Meter, Tube Block, O-ring, Protective Gloves, Crucible Hook, Manual Book
Warranty12 months(not including consumable parts, such as alumina tube, heating elements, thermocouple, etc), lifetime support.

Processes This Unit Supports

These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.

Who Orders It

Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.

Buyer questions

Ordering 1500.C Dual Zones High Temperature Tube Furnace

What is 1500.C Dual Zones High Temperature Tube Furnace typically used for?

This high temperature tube furnace is widely used in CVD experiment whose reacion temperature is around 1400 degree celsius. It can also used in vacuum sintering, sintering under vacuum atmosphere protection, nano material preperation, battery material prepera

Can 1500.C Dual Zones High Temperature Tube Furnace be customised for our process?

Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.

What warranty comes with 1500.C Dual Zones High Temperature Tube Furnace?

Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.

How can we pay for 1500.C Dual Zones High Temperature Tube Furnace?

Bank (wire) transfer, letter of credit for larger orders, major credit and debit cards, and PayPal. Bank details are printed on the invoice; send us the transfer confirmation and we start processing straight away.

How is 1500.C Dual Zones High Temperature Tube Furnace packed for export?

Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.

Quote For 1500.C Dual Zones High Temperature Tube Furnace

Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.