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1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube

The intelligent dual-temperature-zone tube furnace offers balanced temperature fields, low surface temperature, rapid heating and cooling rates, and energy efficiency. It is an ideal product for high-temperature atmosphere sintering, atmosphere reduction, CVD experiments, and vacuum annealing, widely used in...

Dual Temperature Zone Furnace

Introduction

The intelligent dual-temperature-zone furnace offers balanced temperature fields, low surface temperature, rapid heating and cooling rates, and energy efficiency. It is an ideal product for high-temperature atmosphere sintering, atmosphere reduction, CVD experiments, and vacuum annealing, widely used in universities, research institutes, and industrial enterprises. The furnace utilizes a multi-point temperature control method, ensuring uniform temperature inside the furnace, which effectively enhances experimental results.

Features and Benefits of Dual Temperature Zone Furnace

  • The furnace tube is made of high-purity alumina material, providing excellent corrosion resistance and high-temperature performance.
  • High-purity Al2O3 fiber refractory insulation material offers outstanding insulation effects, effectively reducing power consumption.
  • The furnace body adopts a dual-layer air cooling structure, helping to quickly lower the surface temperature of the shell.
  • The intelligent PID fuzzy temperature control system is operated via a 7-inch touch screen, providing centralized control and intuitive display of “time-temperature” curves.

Applications

The Dual Temperature Zone Furnace has several key applications across various industries and research fields, including:

  • Material Science Research:

    • Sintering: Used for high-temperature sintering of ceramics, metals, and composite materials to enhance mechanical properties.
    • Thermal Treatment: Employed in annealing, tempering, and other heat treatments of materials to modify their microstructure and properties.
    • Chemical Vapor Deposition (CVD):

      • Thin Film Deposition: Ideal for CVD processes to deposit thin films of materials such as silicon, carbon, and metal oxides on substrates.
      • Nanomaterial Synthesis: Utilized in the synthesis of nanomaterials, such as carbon nanotubes, under controlled atmospheres and temperatures.
      • Atmosphere-Controlled Processes:

        • Reduction Atmospheres: Conducting reduction reactions in materials under controlled atmospheres, such as hydrogen or inert gases.
        • Oxidation Studies: Used for oxidation experiments of metals and other materials under precise temperature control.
        • Vacuum Annealing:

          • Stress Relief: Vacuum annealing of materials to relieve internal stresses and improve mechanical properties without oxidation.
          • Purification: Used in the purification of materials by removing volatile impurities at high temperatures in a vacuum.
          • Battery and Energy Research:

            • Electrode Material Processing: Ideal for the high-temperature treatment of electrode materials for lithium-ion batteries and other energy storage devices.
            • Solid-State Electrolyte Synthesis: Used for synthesizing and processing solid-state electrolytes under controlled atmospheres.
            • Glass and Ceramic Processing:

              • Glass Annealing: Used in the annealing process of glass to remove internal stresses and improve durability.
              • Ceramic Firing: Employed for the controlled firing of ceramic materials to achieve desired mechanical and thermal properties.
              • Advanced Manufacturing:

                • Additive Manufacturing Post-Processing: Used for heat treatment of 3D-printed metal and ceramic parts to improve their properties.
                • Composite Material Curing: Applied in the curing process of composite materials, ensuring uniform temperature distribution.
                • Semiconductor Industry:

                  • Wafer Processing: Utilized in the processing of semiconductor wafers, such as diffusion and oxidation processes.
                  • Research and Development:

                    • Material Testing: Used for various material testing experiments under controlled high-temperature environments.
                    • Prototyping: Ideal for research and development of new materials and processes in laboratory settings.
Technical data

Specifications

Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.

ModelDual Temperature Zone Furnace
Power SupplySingle-phase 220V 50HZ
Rated Power6KW
Temperature SensorS-type thermocouple φ8*205mm
Tmax1450℃
Heating ZoneZone 1:Φ100*225mm Zone 2:Φ100*225mm
Furnace TubeΦ100*1200mm, high purity alumina tube
Overall DimensionsL1414m×H720mm×D514mm
Heating Rate1℃/H-20℃/Min
Weight350kg
Control System1. Sintering process curve settings: Dynamic display of the set curve; the equipment can store multiple sintering process curves, each of which can be freely set. 2. Sintering can be scheduled for unattended operation. 3. Real-time display of sintering power, voltage, and other information with data recording, which can be exported for paperless records. 4. Remote control and real-time monitoring of equipment status are available. 5. Temperature correction: Non-linear correction of the difference between the main control temperature and the sample temperature throughout the sintering process.
Temperature Accuracy±1℃
Heating ElementsHigh-purity silicon carbide rods with excellent acid resistance and corrosion performance.
Sealing System
Vacuum Degree: 10Pa (mechanical pump)
Pressure Measurement and MonitoringUtilizes a mechanical pressure gauge with an airtight structure to protect internal components from environmental influences and debris, with strong corrosion resistance and high-temperature capability.
Gas Supply SystemControlled by a float flow meter, integrated with the equipment, and leak-tested before shipment.
Weight350kg
SupportLimited one-year warranty with lifetime support (the warranty does not cover consumable parts such as processing tubes and O-rings. Please order replacement parts under related products below).

Processes This Unit Supports

These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.

Who Orders It

Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.

Buyer questions

Ordering 1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube

What is 1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube typically used for?

The intelligent dual-temperature-zone tube furnace offers balanced temperature fields, low surface temperature, rapid heating and cooling rates, and energy efficiency. It is an ideal product for high-temperature atmosphere sintering, atmosphere reduction, CVD

What warranty comes with 1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube?

Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.

Can we get technical help before ordering 1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube?

Yes, and it is free. Our technical staff help with model selection, troubleshooting, manuals and application questions whether or not you have ordered from us before. Write to [email protected] or message us on WhatsApp.

Which shipping methods do you use?

Sea freight for consignments over about 60 kg (11-30 days to North America, 25-33 days to Europe, 7-20 days to Southeast Asia), air freight to airport in roughly 7-10 days, and DHL, FedEx or UPS door to door in about 5-7 days for small urgent items.

How can we pay for 1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube?

Bank (wire) transfer, letter of credit for larger orders, major credit and debit cards, and PayPal. Bank details are printed on the invoice; send us the transfer confirmation and we start processing straight away.

Quote For 1500.C Dual Temperature Zone Furnace with Diameter 100mm Alumina Tube

Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.