Packaging Machines

Palletizer

Name: Palletizer
Brand: Zhufu Industrial

Model HTK-MDJ-01 palletizer running at 20 to 80 cartons per minute, customised to the line speed. It uses full automatic PLC program control with frequency converter speed regulation, and conveying, ordering, stacking, pallet unloading and stack output all run automatically.

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Overview Key Benefits Applications Specifications Manufacturing Customisation Comparison Use Guide FAQ

Product Overview

Key Benefits

20 to 80 cartons per minute, set to match the line rather than fixed
PLC control with frequency converter speed regulation for smooth running
Conveying, ordering, stacking, pallet unloading and output all automatic
Three machine types so the palletiser fits the space and the product
Lower power consumption than the mechanical alternatives it replaces

Problems It Solves

Manual stacking that cannot keep pace with a fast filling line
Back injuries and labour cost from repetitive lifting at end of line
Inconsistent pallet patterns that fail in transit
Existing palletisers that cannot be adjusted to a new carton size

Where It Is Used

Applications And Buyers

Application Scenarios

Palletising cartons at the end of a beverage filling line
Stacking film wrapped packs of bottles or cans
Dairy and juice plants replacing manual stacking
Seasoning and food plants with high carton throughput

Who It Is For

Beverage and bottled water producers
Dairy and juice plants
Food manufacturers packing in cartons
Plants where manual stacking limits the line speed

Technical Features And Specifications

Technical Features

PLC full automatic program control
Frequency converter speed regulation
Automatic conveying, ordering, stacking, pallet unloading and output
Gantry, vertical column and robot palletiser types
Working speed customised to the line

Specifications
Product Model	HTK-MDJ-01
Working Speed	20 to 80 cartons per minute, customised
Types	Gantry, vertical column, robot
Control	PLC full automatic with frequency converter
Minimum Order	One unit
Factory Output	50 units per month
Products Handled	Carton and film wrapped packages

How It Is Made And Checked

Materials Process And Quality Control

Manufacturing Process

Fabrication
Assembly
Control programming
Function testing

Quality Control

Specification agreed in writing before production starts
First article or sample approved against the agreed specification
Goods inspected and photographed at the factory before loading
Inspection report sent to you before the container sails

Customisation Options

What Can Be Varied

Speed anywhere between 20 and 80 cartons per minute
Gantry, column or robot configuration
Pallet pattern programmed to your pallet size
Infeed and pallet magazine arrangement
Integration with the wrapping machine downstream

Compared With The Alternatives

Robot palletiser	A robot is the most flexible for mixed products and awkward patterns; gantry and column machines are usually faster and simpler for a single format at high rate.
Manual palletising	Manual stacking has no capital cost but caps the line speed and carries a real injury risk at volume.

Use Guide

Size the palletiser from the filler's rate plus a margin, not from its average output
Confirm pallet dimensions and stack height limits for your destination markets
Programme and prove pallet patterns before the line starts up
Leave room for pallet magazine access in the layout

Questions