Φ76 24V/48V DC Brushless Stainless Steel Motorized Roller
The Φ76 24V/48V DC Brushless Stainless Steel Motorized Roller is a direct current brushless gear reduction motor roller with a 76 mm diameter and 2.5 mm tube thickness, designed for medium and light load conveying. It operates on 24V or 48V DC power with 40W or 80W motor output. The unit features adjustable speed from 10% to 150% of rated speed and delivers fixed torque across the entire speed range. It is available in stainless steel (S3) and other surface coatings, and can be customized with pulleys, sprockets, brakes, or waterproofing.
Product Overview
The Φ76 24V/48V DC Brushless Stainless Steel Motorized Roller is a direct current brushless gear reduction motor roller with a 76 mm diameter and 2.5 mm tube thickness, designed for medium and light load conveying. It operates on 24V or 48V DC power with 40W or 80W motor output. The unit features adjustable speed from 10% to 150% of rated speed and delivers fixed torque across the entire speed range. It is available in stainless steel (S3) and other surface coatings, and can be customized with pulleys, sprockets, brakes, or waterproofing.
Part of the Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Adjustable speed from 10% to 150% of rated speed using a speed control box
- Fixed output torque at all speeds, including slowest and fastest settings
- DC brushless motor with high efficiency and long service life
- Stainless steel (S3) tube option for washdown, food, or corrosive environments
- Available in multiple surface coatings including galvanized, chrome plated, and PU
- Motor power options of 40W and 80W for different load requirements
- Customizable with pulleys, sprockets, brakes, or waterproofing for integration needs
Application Scenarios
- Conveyor lines in packaging or assembly where variable speed is needed for product alignment
- Material handling systems in food processing or pharmaceuticals requiring stainless steel components
- Light to medium load conveyors in warehouses where speed adjustment improves throughput
- Integration into automated lines where motor rollers replace manual drive or chain systems
- Custom conveyor sections needing a fixed torque output across a wide speed range
Who It Is For
- Conveyor system integrators building automated lines with variable speed control
- Material handling equipment builders requiring motor rollers with consistent torque
- Industrial distributors stocking motorized rollers by voltage, power, and coating
- Assembly line builders integrating motor rollers into transfer or positioning stations
- Logistics automation contractors designing conveyors for mixed product flow
Problems It Solves
- Conveyors that require speed adjustment without changing motor or drive system
- Systems where consistent torque is needed at both high and low speeds
- Applications in wet or corrosive environments that demand stainless steel components
- Lines needing motorized rollers that can be easily integrated with pulleys or brakes
- Designs where multiple motor roller sizes must be matched to a common tube diameter
Technical Features
- Direct current brushless motor with gear reduction for high efficiency
- 76 mm diameter with 2.5 mm tube thickness for standard tube fit
- Motor power available in 40W and 80W variants
- Speed adjustable from 10% to 150% of rated speed via external speed control box
- Fixed torque output across the entire speed range, including slowest and fastest speeds
- Available in stainless steel (S3), galvanized, chrome plated, NR, PU, and other surface coatings
- Customizable with Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, or Waterproofing
Materials
- SUS304 stainless steel tube for use in washdown, food, or corrosive environments
- SUS201 stainless steel tube for lower cost stainless steel applications
- Galvanized tube for general industrial use with moderate corrosion resistance
- Chrome plated tube for improved wear and appearance
- NR coating for non-marking and abrasion resistance
- PU coating for quiet operation and surface protection
Quality Control
- Torque output verified at rated speed and at minimum speed (10%)
- Speed range tested from 10% to 150% of rated speed using control box
- Electrical insulation and wiring checked for 24V or 48V operation
- Coating or surface finish inspected for uniformity and adhesion
- Tube diameter and thickness verified against 76 mm and 2.5 mm specifications
- Motor operation checked for smooth start, no noise, and consistent rotation
Customization Options
- Select power output: 40W or 80W
- Choose tube material: SUS304 (S3), SUS201 (S2), galvanized (X), chrome plated (G), NR (J), PU (P)
- Add optional features: Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, Waterproof
- Specify roller length between 220 mm and 1500 mm
- Request different diameters (48.6, 50, 57, 60 mm) or larger sizes on request
Use Guide
- Ensure the conveyor frame supports the 76 mm tube diameter and 2.5 mm thickness
- Use a speed control box to adjust speed from 10% to 150% of rated speed
- Verify that the selected power (40W or 80W) matches the load and required speed
- Choose S3 (SUS304) tube for wet, washdown, or food handling environments
- Select coating type based on surface protection needs: PU for quiet operation, NR for non-marking
- Confirm that custom options like pulleys or brakes are compatible with the system design
Specifications
| Model No | DGBL76-A-80W-24V-265L-15M-S3 |
|---|---|
| Diameter | 76 mm |
| Tube Thickness | 2.5 mm |
| Power Supply | DC 24V or 48V |
| Motor Power | 40W or 80W |
| Speed Range | 10% to 150% of rated speed |
| Torque Output | Fixed across speed range |
| Roller Length | 220 mm to 1500 mm |
| Roller Material | S3: SUS304, S2: SUS201, X: Galvanized, G: Chrome Plating, J: NR Coating, P: PU Coating |
| Custom Options | Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, Waterproof |
Manufacturing Process
Step 1
Manufacture of the 76 mm stainless steel or coated tube
Step 2
Assembly of the DC brushless motor with gear reduction unit
Step 3
Integration of the motor into the roller tube with secure mounting
Step 4
Wiring and terminal connection for 24V or 48V DC supply
Step 5
Testing of speed range and torque output at multiple speeds
Compared With Other Options
| AC motorized rollers | DC brushless motors offer smoother speed control and lower power consumption at low speeds |
|---|---|
| Brushed DC motor rollers | Brushless motors have longer life and require less maintenance due to no carbon brushes |
| Fixed speed motor rollers | This model allows speed adjustment across a wide range, improving line flexibility |
| Standard roller with external drive | Integrated motor eliminates need for belts, chains, or external gearboxes |
| Lower power motor rollers | The 80W option provides higher torque for heavier loads within the medium load range |
Φ76 24V/48V DC Brushless Stainless Steel Motorized Roller Questions
What is the power supply voltage for this motor roller?
It operates on DC 24V or 48V.
What motor power options are available?
The motor roller is available in 40W and 80W variants.
Can the speed be adjusted?
Yes, speed can be adjusted from 10% to 150% of rated speed using a speed control box.
Is the torque constant across speeds?
Yes, the output torque is fixed at all speeds, including the slowest and fastest.
What tube materials are available?
Available materials include SUS304 (S3), SUS201 (S2), galvanized (X), chrome plated (G), NR coating (J), and PU coating (P).
Can I get a different diameter?
Yes, diameters of 48.6 mm, 50 mm, 57 mm, 60 mm are available, and larger sizes can be customized.
Get a Price for Φ76 24V/48V DC Brushless Stainless Steel Motorized Roller
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.