Tianhe Conveying Machine Co.,Ltd · Wuxi Jiangsu China
Motor Roller

Φ80 24V/48V dc brushless stainless sus304 motorized roller

The DGBL80-A-80W-24V-265L-15M-S3 is a 80 mm diameter direct current brushless motorized roller with a stainless steel SUS304 tube, rated for 80 W output power and operating on 24V or 48V DC supply. It features an integrated gear reduction motor with adjustable speed from 10% to 150% of rated speed. The unit is designed for medium to light load conveying applications and is available in lengths from 220 mm to 1500 mm. It has a tube thickness of 2.5 mm and is suitable for use in environments requiring corrosion resistance.

80 mm diameter DC brushless motorized roller with stainless steel SUS304 tube, mounted on a conveyor frame
80 mm diameter DC brushless motorized roller with stainless steel SUS304 tube, mounted on a conveyor frame

Product Overview

The DGBL80-A-80W-24V-265L-15M-S3 is a 80 mm diameter direct current brushless motorized roller with a stainless steel SUS304 tube, rated for 80 W output power and operating on 24V or 48V DC supply. It features an integrated gear reduction motor with adjustable speed from 10% to 150% of rated speed. The unit is designed for medium to light load conveying applications and is available in lengths from 220 mm to 1500 mm. It has a tube thickness of 2.5 mm and is suitable for use in environments requiring corrosion resistance.

Part of the Motor Roller range, used in Warehouse and Distribution Centres.

Key Benefits

  • 80 W output power with 24V or 48V DC supply for safe operation
  • Adjustable speed range from 10% to 150% of rated speed via speed control box
  • Fixed torque output across the entire speed range, maintaining consistent performance
  • Stainless steel SUS304 tube for resistance to corrosion and washdown environments
  • Available in lengths from 220 mm to 1500 mm to match conveyor line requirements

Application Scenarios

  • Medium load conveyors in food processing or packaging lines requiring washdown capability
  • Assembly lines where variable speed control is needed for synchronized operations
  • Light to medium duty material handling systems in cleanroom or pharmaceutical environments
  • Conveyor sections where consistent torque is required at both high and low speeds
  • Integration into modular conveyor systems where motorized rollers are used as drive units

Who It Is For

  • Conveyor system integrators building medium to light load conveyors
  • Material handling equipment builders requiring motorized rollers with adjustable speed
  • Industrial distributors stocking motorized rollers by power and voltage
  • Warehouse automation contractors installing modular conveyor lines
  • Production line builders needing corrosion-resistant drive components

Problems It Solves

  • Conveyors requiring variable speed control without external speed reducers
  • Applications where consistent torque is needed across a wide speed range
  • Wet or washdown environments where standard carbon steel rollers would corrode
  • Systems where motorized rollers must be matched to existing tube diameter and shaft size
  • Conveyor lines needing a single supplier for motorized rollers with consistent performance

Technical Features

  • Integrated direct drive brushless gear reduction motor with 80 W output
  • Speed adjustable from 10% to 150% of rated speed using external speed control box
  • Fixed torque output regardless of speed setting, ensuring stable performance
  • Stainless steel SUS304 tube for use in corrosive or washdown environments
  • Tube thickness of 2.5 mm with a diameter of 80 mm for structural rigidity

Materials

  • SUS304 stainless steel tube for corrosion resistance in wet or washdown areas
  • Galvanized tube option for general industrial use
  • Chrome plated tube for wear resistance in dry environments
  • NR coating for non-marking contact with sensitive surfaces
  • PU coating for noise reduction and surface protection

Quality Control

  • Torque output verified at multiple speed points to confirm fixed output
  • Voltage input tested at 24V and 48V to ensure stable operation
  • Tube material grade confirmed against SUS304 specification
  • Speed adjustment range checked using speed control box
  • Motor operation tested for smooth rotation and no binding

Customization Options

  • Roller length available from 220 mm to 1500 mm to fit specific conveyor spans
  • Tube material selectable from galvanized, chrome plated, NR coating, PU coating, SUS304, or SUS201
  • Optional accessories include Poly V Pulley, V Pulley, Sprocket, Timing Pulley, O Groove, Brake, or Waterproof housing
  • Motor power available in standard AS and high power HAS models
  • Speed control box compatible with adjustable speed range from 10% to 150%

Use Guide

  • Ensure the conveyor frame supports the roller’s 80 mm diameter and 2.5 mm tube thickness
  • Use the speed control box to set the desired speed within the 10% to 150% range
  • Match the power supply voltage (24V or 48V) to the system’s control panel
  • Select SUS304 tube for environments with moisture, cleaning agents, or frequent washdowns
  • Confirm that the roller length matches the required span between supports

Specifications

Model NoDGBL80-A-80W-24V-265L-15M-S3
Diameter80 mm
Tube Thickness2.5 mm
Power SupplyDC 24V or 48V
Motor Power80 W
Speed Range10% to 150% of rated speed
Torque OutputFixed across speed range
Roller Length220 mm to 1500 mm
Tube MaterialSUS304 stainless steel
SeriesDGBL Series

Manufacturing Process

Step 1

Assembly of the brushless motor with gear reduction unit

Step 2

Integration of the motor into the stainless steel tube

Step 3

Wiring and terminal connection for DC power input

Step 4

Testing of speed control response and torque consistency

Step 5

Final inspection and packaging for shipping

Compared With Other Options

AC motorized rollersDC brushless motors offer quieter operation and better speed control at low speeds, but require a DC power supply
Standard roller with external driveIntegrated motor roller reduces space and alignment complexity, but requires electrical connection
Lower power motor rollersThe 80 W model supports heavier loads and higher speeds than lower power variants in the same series

Φ80 24V/48V dc brushless stainless sus304 motorized roller Questions

What is the power supply voltage for this motorized roller?

It operates on DC 24V or 48V, both considered safe voltages.

Can the speed be adjusted?

Yes, speed can be adjusted from 10% to 150% of the rated speed using a compatible speed control box.

Is the tube made of stainless steel?

Yes, the standard tube is SUS304 stainless steel, which resists corrosion and is suitable for washdown environments.

What roller lengths are available?

Available from 220 mm to 1500 mm in standard configurations.

Can I get a brake or pulley option?

Yes, optional accessories include brake (H), Poly V Pulley (Q), V Pulley (V), Sprocket (L), Timing Pulley (T), O Groove (O), and Waterproof housing (Z).

Is the torque constant across speeds?

Yes, the DGBL Series provides fixed torque output regardless of speed setting.

Get a Price for Φ80 24V/48V dc brushless stainless sus304 motorized roller

Send the quantity and any material or surface option you need, and a quotation comes back against this model number.