Φ76 24v/48V dc brushless stainless motorized roller with v pulley
The DGBL76-A-80W-24V-265L-15M-X-V is a 76 mm diameter DC brushless motorized roller with stainless steel tube, rated for 80 W power, 24 V or 48 V supply, and equipped with a V pulley for belt drive. It features a fixed torque output across a speed range from 10% to 150% of rated speed, and is designed for medium and light load conveying applications with adjustable speed control. The unit is available in lengths from 220 mm to 1500 mm and can be customized in larger sizes.
Product Overview
The DGBL76-A-80W-24V-265L-15M-X-V is a 76 mm diameter DC brushless motorized roller with stainless steel tube, rated for 80 W power, 24 V or 48 V supply, and equipped with a V pulley for belt drive. It features a fixed torque output across a speed range from 10% to 150% of rated speed, and is designed for medium and light load conveying applications with adjustable speed control. The unit is available in lengths from 220 mm to 1500 mm and can be customized in larger sizes.
Part of the Motor Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Fixed torque output at all speeds from 10% to 150% of rated speed
- Adjustable speed via external speed control box for precise line control
- DC brushless motor with high efficiency and low heat generation
- Stainless steel tube (S3) for corrosion resistance in wet or washdown environments
- V pulley integrated for direct belt drive connection to conveyor belts
Application Scenarios
- Conveyor lines in food processing or pharmaceutical facilities requiring washdown-resistant components
- Assembly lines where variable speed control is needed for synchronized product flow
- Light to medium load material handling systems with space constraints for motor integration
- Automated transfer points between conveyor sections using belt-driven power transfer
- Custom conveyor builds where motorized rollers are used in series with belt drives
Who It Is For
- Conveyor system integrators building medium and light load conveyors
- Material handling equipment builders requiring motorized rollers with adjustable speed
- Industrial distributors stocking motorized rollers by voltage and drive type
- Warehouse automation contractors integrating speed-controlled conveyors
- Production line builders needing consistent torque output across speed ranges
Problems It Solves
- Conveyors that require variable speed control without changing motor or drive system
- Applications where fixed torque is needed at both high and low speeds
- Systems needing a compact motorized roller with integrated drive and pulley
- Wet or corrosive environments where standard steel rollers degrade quickly
- Conveyor lines that must be driven via belt from a central motorized roller
Technical Features
- DC brushless motor with integrated gear reduction for high efficiency
- Fixed torque output across 10% to 150% of rated speed range
- V pulley integrated for direct belt drive connection
- Stainless steel tube (S3) option for corrosion resistance
- Available in lengths from 220 mm to 1500 mm, with larger sizes customizable
- Power supply options: 24 V DC or 48 V DC, with 80 W output power
Materials
- S3: SUS304 stainless steel tube for wet, washdown, or corrosive environments
- X: Galvanized steel tube for general industrial use
- G: Chrome plated tube for wear resistance
- J: NR coating for non-marking contact
- P: PU coating for noise reduction and surface protection
Quality Control
- Torque output verified at multiple speeds within 10% to 150% range
- Motor operation checked for smooth rotation and no noise
- Pulley alignment confirmed to match belt drive requirements
- Tube material and coating inspected against order specification
- Voltage and power output tested under load before packing
Customization Options
- Available in lengths from 220 mm to 1500 mm, with larger sizes customizable
- Tube material selected from galvanized, chrome plated, NR coating, PU coating, SUS304, or SUS201
- Pulley type selected from V pulley, poly V pulley, sprocket, timing pulley, O groove, brake, or waterproof option
- Voltage selected between 24 V DC and 48 V DC
- Power output available in standard (80 W) or high power (HAS) model
Use Guide
- Verify that the belt width and pulley size match the V pulley on the roller
- Use the speed control box to set the desired speed within 10% to 150% of rated speed
- Ensure the power supply voltage matches the motor rating (24 V or 48 V DC)
- Select stainless steel tube (S3) for wet or washdown environments
- Check that the roller length fits the conveyor frame and belt span
Specifications
| Model No | DGBL76-A-80W-24V-265L-15M-X-V |
|---|---|
| Diameter | 76 mm |
| Tube Thickness | 2.5 mm |
| Power Supply | DC 24V or 48V |
| Motor Power | 80 W |
| Speed Range | 10% to 150% of rated speed |
| Torque Output | Fixed across speed range |
| Pulley Type | V Pulley |
| Roller Length | 220 mm to 1500 mm |
| Tube Material | S3: SUS304 (Stainless Steel) |
Manufacturing Process
Step 1
Assembly of DC brushless motor with gear reduction unit
Step 2
Integration of V pulley onto the roller shaft
Step 3
Welding or mounting of the pulley and motor housing
Step 4
Installation of stainless steel tube (S3) or other coating option
Step 5
Final torque and speed verification before packing
Compared With Other Options
| AC motorized rollers | DC brushless motors offer smoother speed control and lower heat generation, suitable for variable speed applications |
|---|---|
| Standard roller with external motor drive | Integrated motorized roller reduces space and alignment complexity in conveyor builds |
| Other motorized rollers with variable torque | This model maintains fixed torque across speed range, ideal for consistent load handling |
Φ76 24v/48V dc brushless stainless motorized roller with v pulley Questions
What is the power supply voltage for this motorized roller?
It operates on DC 24V or 48V, depending on the model selected.
Can the speed be adjusted?
Yes, speed can be adjusted from 10% to 150% of the rated speed using an external speed control box.
Is the torque constant across speeds?
Yes, the torque output remains fixed at all speeds within the adjustable range.
What tube materials are available?
Available options include galvanized (X), chrome plated (G), NR coating (J), PU coating (P), SUS304 (S3), and SUS201 (S2).
Can the roller be made longer than 1500 mm?
Yes, larger sizes can be customized upon request.
What pulley type is included?
The model includes a V pulley; other types like poly V, sprocket, timing pulley, O groove, brake, or waterproof options are available on request.
Get a Price for Φ76 24v/48V dc brushless stainless motorized roller with v pulley
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.