Process Guide
Powderless Etching Explained
Powderless etching is the process the whole SGZ programme is built around. The plate is coated and developed, then goes into a rotating bath charged with an additive that protects the shoulder as the acid cuts down. This is what happens inside the machine and how to size one.
What the machine controls
Three things, all set from the front panel. Rotation, from 0 to 450 r/min. Temperature, between 15 and 30 degrees C. Time, from 0 to 60 minutes.
Those three settings plus the additive concentration are what make one plate come out like the last one. A bath with no temperature control gives a different etch depth on a cold morning than on a hot afternoon.
Sizing the bath to the plate
SGZ supplies ten BS models. Plating size runs from 250 x 350 mm on the BS20 to 900 x 1200 mm on the BS200, with bath capacity from 20 to 200 litres.
Size the machine from your largest plate, not your average plate. A bath that cannot take your biggest job forces that job out to a subcontractor.
Power and footprint
Power runs from 3.2 kW on the BS20 to 12.4 kW on the BS200, on a 220 V or 380 V supply.
Footprint runs from 920 x 600 x 1100 mm on the BS20 to 1950 x 1650 x 1200 mm on the BS200. Check the door and the floor before the machine ships.
One machine, three metals
The BS machine is specified for zinc, copper and magnesium plate. Switching metal means switching additive, not switching machine.
Where the machine sits in the line
Plate, then exposure, then KY161 developer, then the powderless bath, then rinse and dry. SGZ supplies every one of those items except the exposure unit.
Products Referenced in This Guide

Etching Machine
Powderless Etching Machine BS Brand
BS powderless etching machine in ten bath sizes from 20 L to 200 L, for zinc, copper and magnesium plate.
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Developer
KY161 Positive Plate Developer
Alkalescent positive PS plate developer, powder 500 g/bag or 5 L liquid, suited to SGZ etching zinc plate.
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Etching Additive Oil
Velv-Etch Zinc Etching Additive Oil
Fuji Velv-Etch model E002 zinc etching additive, 20 kg per drum.
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Etching Additive Oil
X-Flex Magnesium Etching Additive Oil
Fuji Hunt X-Flex model E004 magnesium etching additive, 5 gal / 20 kg drum.
View product →Answers
Questions About This Guide
What does powderless mean in practice?
It is the process the BS machines and the SGZ additive grades are built for, in which the additive protects the etched shoulder as the acid cuts down.
What is the biggest plate a BS machine takes?
900 x 1200 mm, on the BS200, which has a 200 litre bath.
What temperature should the bath run at?
The machines control temperature between 15 and 30 degrees C.
Can the same machine etch copper?
Yes. The BS machine is specified for zinc, copper and magnesium.
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Read more →Put This Into a Quotation
SGZ quotes plate, developer, additive and machine together. Send the sizes and the volume and you will get one price for the line.