60sqm Fine Pitch HD LED Screen for a TV Studio in China

60sqm · Model MSR-HD-1.8 · China · Delivered April 2019

Product Model	MSR-HD-1.8
Screen Size	60sqm
Location	China
Venue	TV Studio
Delivered	April 2019
Product Supplied	Indoor Fixed With 16:9 Ratio
Sector	Broadcast and TV Studios

Who It Was For

Client Background

The buyer is not named in our project records. What is documented is the screen itself: a 60sqm indoor fixed LED wall supplied on MSR-HD-1.8 cabinets for a TV studio in China, delivered in April 2019. A wall of this size with a 16:9 aspect ratio is bought by a broadcast or TV studio rather than by a venue or rental company.

Challenge

The Project Challenge

Install a 60sqm indoor fixed LED wall with a 16:9 aspect ratio that matches full HD, 4K, and 8K source content without bezel gaps, while maintaining front maintenance access and a slim cabinet profile in a space-constrained studio environment.

Pain Points

Customer Pain Points

A 60sqm wall must be built with no visible bezel gaps to match 16:9 source resolution
Front maintenance is required when the screen is mounted against a wall with no rear access
Cabinets must be lightweight and ultra-thin to reduce structural load and fit in tight studio spaces
High precision alignment is needed to avoid visible seams across 60sqm of screen
Low brightness performance must maintain high grey scale to avoid banding or colour shift

Solution

Our Solution

The wall was supplied on MSR-HD-1.8 indoor fixed cabinets with a 0.9mm minimum pixel pitch, 58mm ultra-thin aluminium cabinet, and 5.5kg per cabinet weight. The cabinets feature front maintenance access, structural hard link, cableless design, and high precision positioning for tool-free alignment. The 16:9 panel format ensures full compatibility with HD, 4K, and 8K source content without cropping or scaling.

How It Was Built

Manufacturing Process

SMT placement and reflow soldering of the LED modules
Soldering inspection and module ageing test before assembly
Cabinet assembly with flatness alignment and structural hard link integration
Screen installation test with cabinets built up as a wall in the factory
Screen ageing test to verify brightness and colour consistency across the entire wall

Supply Chain

Supply Chain Coordination

Cabinets were packed with spare modules, receiving cards, and power supplies to ensure field spares were available from the first setup, reducing downtime during studio installation and commissioning.

Testing

Quality Control

Modules passed soldering inspection and an ageing test. Cabinets were assembled and tested as a full wall in the factory, with a screen installation test and screen ageing test to ensure brightness and colour uniformity across all cabinets before shipment.

Result

Final Result

Documented delivery: 60sqm of MSR-HD-1.8 indoor fixed LED screen with 16:9 aspect ratio, supplied for a TV studio in China, delivered in April 2019.

Benefit

Customer Benefit

Front maintenance access and ultra-thin 58mm cabinets reduce space and labour costs in tight studio environments. The 16:9 panel format and high precision positioning allow for a bezel-free 4K and 8K display without scaling. Factory-matched cabinets ensure consistent brightness and colour across the entire wall.