1500°C Hydrogen Reduction Sintering Furnace
The Hydrogen Reduction Sintering Furnace is a specialized equipment developed for higher education institutions, research institutes, and industrial enterprises. It is designed for sintering, melting, and analyzing metals, non-metals, and other compound materials under controlled atmosphere and vacuum
Introduction
The Hydrogen Sintering Furnace is a specialized piece of equipment designed for universities, research institutes, and industrial enterprises. It is primarily used for the sintering, melting, and analysis of metals, non-metals, and other compound materials under controlled atmosphere and vacuum conditions.
The Hydrogen Reduction Sintering Furnace consists of the following components:
Sintering System
Electrical Control System
Inlet and Outlet Gas Systems
Vacuum System
Ignition System
Features and Benefits
- Pre-set with Five Automatic Sintering Modes: Additionally, custom sintering modes can be configured according to experimental needs.
- Stable and Reliable System: Easy to operate with comprehensive safety protection measures.
- Unique Ignition Device: Ensures complete hydrogen combustion and prevents external air from entering the furnace tube, significantly improving the safety of hydrogen usage.
- Advanced PID Self-learning Fuzzy Control: Ensures high temperature control accuracy, maintaining within ±1°C (±2°C inside the tube during the constant temperature phase).
- IoT Functionality: Allows remote monitoring and operation of the equipment via smartphone or computer.
- Data Storage Capability: Important sintering parameters can be stored for up to 30 days (assuming 8 hours of daily operation).
- Recipe Function: Capable of storing over 100 recipes.
- Multiple Fail-Safe Features: Ensures enhanced safety for users.
- Network Connectivity: Through an RJ45 interface using the TCP/IP protocol, enabling the system to connect with a host computer (the host computer must have the appropriate software installed).
Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Model | T15-100T2D3ZW-N | |
|---|---|---|
| Power Supply | AC380V 50Hz(or as required) | |
| Rated Power | 8KW | |
| Furnace Tube Size | Alumina tube Φ100*1200mm | |
| Heating Zone Length | 460mm, dual-zone temperature control | |
| Recommended Heating Rate | 10°C/min (≤20°C/min) | |
| Operating Temperature | ≤1500℃ | |
| Heating Element | High-purity silicon carbide rods | |
| Furnace Chamber Material | High-purity polycrystalline fiber composite refractory insulation layer | |
| Furnace Chamber Design | Fully enclosed heating chamber | |
| Sealing Method | Stainless steel sealed flange | |
| Temperature Sensor | S-type thermocouple | |
| Operation Time Recording | Sintering data storage, automatic report generation, real-time recording and retrieval | |
| Sintering Modes | Capable of normal air sintering (without vacuum) and vacuum-assisted sintering with gas flow | |
| System Protection | Over-temperature alarm, overcurrent protection, thermocouple failure alert | |
| Gas Supply System | Three Proton Flow Meters: Nitrogen Flow Meter Range: 10L/min Hydrogen Flow Meter Range: 300ml/min Air Flow Meter Range: 5ml/min Sealed Flange: 100 stainless steel high vacuum flange with temperature measurement port | |
| Vacuum System | Vacuum Pump Type: Direct-coupled rotary vane vacuum pump (dual-stage rotary vane) Pumping Speed: 10m³/h System Vacuum: Achieves a vacuum level of -95Kpa or higher Vacuum Valve Type: Electromagnetic vacuum valve | |
| Hydrogen Safety Protection Ignition System | Ignition Mode: Dynamic detection ignition with flameout alarm, multiple safe sintering modes available | |
| Saturated Vapor System | Saturated Vapor Adjustment Mode: Peristaltic pump liquid supply 0.01ml~10ml/min, vapor output 0.012L~17L/min | |
| Control System | 1.Embedded Operating System: Bilingual (Chinese/English) graphical interface, 7-inch true-color touchscreen input, intelligent human-machine interaction mode. 2.Pressure Protection Control. 3.Sintering Process Curve Setting: Dynamic display of set curves, capable of storing multiple sintering process curves, each of which can be freely configured. 4.Scheduled Sintering: Enables unattended sintering process according to a preset sintering curve. 5.Real-Time Display: Displays sintering power, voltage, and other information, with data recording and export functions for paperless documentation. | |
| Temperature Accuracy | ±1℃ | |
| Weight | Approximately 370KG | |
| Service Support | 1-year warranty with lifetime support (warranty excludes consumable parts such as furnace tubes and O-rings) |
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
Related Projects
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Ordering 1500°C Hydrogen Reduction Sintering Furnace
What is 1500°C Hydrogen Reduction Sintering Furnace typically used for?
The Hydrogen Reduction Sintering Furnace is a specialized equipment developed for higher education institutions, research institutes, and industrial enterprises. It is designed for sintering, melting, and analyzing metals, non-metals, and other compound materi
Can 1500°C Hydrogen Reduction Sintering Furnace be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
How quickly can 1500°C Hydrogen Reduction Sintering Furnace be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship 1500°C Hydrogen Reduction Sintering Furnace within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
How is 1500°C Hydrogen Reduction Sintering Furnace packed for export?
Packing is chosen for the safety of the machine against freight cost, typically a plywood or wooden crate with internal padding and vacuum-sealed accessories. Export documents such as Form A, Form E and Form F can be issued to help you save duty.
Can you supply items that are not on this page?
Yes. We have access to the complete lines of most of our suppliers and build custom equipment in our own factory, so tell us what the experiment needs and we will source or make it.
Quote For 1500°C Hydrogen Reduction Sintering Furnace
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.