High-Efficiency Horizontal Hydrogen Reduction Furnace
The horizontal hydrogen reduction furnace is a specialized industrial device designed for the efficient reduction of metal oxides. It is widely used in metallurgy, chemical engineering, and electronic materials processing. By utilizing a high-temperature hydrogen atmosphere, this furnace effectively converts metal...
Introduction
The horizontal hydrogen reduction furnace is a specialized industrial device designed for the efficient reduction of metal oxides. It is widely used in metallurgy, chemical engineering, and electronic materials processing. By utilizing a high-temperature hydrogen atmosphere, this furnace effectively converts metal oxides into pure metals or alloys, offering high efficiency, energy savings, and environmental benefits. Its horizontal design ensures uniform heating, preventing temperature fluctuations and enhancing material quality. This makes it particularly suitable for R&D applications involving large workpieces in universities, research institutes, and industrial enterprises.
Applications
- Metallurgy: Used for metal powder reduction and sintering.
- Semiconductor Manufacturing: Applied in the production and testing of electronic components.
- Material Science: Facilitates the synthesis and processing of new materials.
- Scientific Research & Education: Ideal for universities and research institutes in the fields of material science and chemical engineering for experimental and educational purposes.
Key Features
- High-Efficiency Reduction: Utilizes high-temperature hydrogen reduction technology, ensuring high reduction efficiency for rapid conversion of metal oxides into pure metals or alloys.
- Uniform Heating: The horizontal design ensures even heating of materials inside the furnace, preventing localized overheating or insufficient heating, thus enhancing product consistency.
- Energy-Saving & Environmentally Friendly: Incorporates advanced heating and insulation technologies, reducing energy consumption and minimizing carbon emissions to meet environmental standards.
- Automated Control: Equipped with an advanced automation system for precise control of temperature, pressure, and gas flow, enabling easy operation with minimal manual intervention.
- Safe & Reliable: Features multiple safety protection mechanisms, including over-temperature alarms and pressure safeguards, ensuring safe and reliable operation.
- Modular Design: The modular structure allows for easy installation, maintenance, and upgrades, adapting to various production needs.
- Wide Application Range: Suitable for reducing various metal oxides such as iron, copper, nickel, and cobalt, widely used in metallurgy, chemical engineering, and electronic materials industries.
- Long Service Life: Constructed with high-quality, high-temperature-resistant materials for extended equipment lifespan and low maintenance costs.
- Exhaust Gas Treatment System: A specialized ignition device ensures complete combustion of hydrogen while preventing external air from entering the furnace tube, significantly enhancing hydrogen safety.
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Specifications
Figures below are the manufacturer data for this model. Anything not listed is confirmed in writing with the quotation rather than estimated here.
| Equipment Name | Horizontal Hydrogen Reduction Furnace |
|---|---|
| Model | VAH1200 |
| Power Supply | 220V 50Hz |
| Rated Power | 3.5KW |
| Maximum Temperature (Tmax) | 1200℃ |
| Working Temperature | RT- 1150℃ |
| Recommended Heating Rate | ≤10℃/min |
| Heating Element | Annular heating Mo-doped Fe-Cr-Al high quality alloy heating element ensures uniform and reliable temperature distribution. |
| Control System | 1. Sintering Process Curve Setting: Dynamic display of set curves. Multiple sintering process curves can be pre-stored, with each curve freely configurable. 2. Scheduled Sintering: Enables unattended operation by pre-setting the sintering process. 3. Real-time Data Monitoring & Recording: Displays and records sintering power, voltage, and other parameters. Supports data export for paperless recording. 4. Remote Operation: Allows real-time monitoring and remote control of the equipment. 5. Temperature Correction: Non-linear correction of the temperature difference between the main control temperature and the sample temperature throughout the sintering process. |
| Temperature Control Accuracy | ±1℃ |
| Sensor Type | K-type Thermocouple Φ1×500mm |
| Effective Heating Zone of Quartz Vacuum Chamber | Φ190×220mm |
| Double-layer Quartz Plate Dimensions | 110×228×5mm, 187×228×5mm Show as below(Perforated plate for a more uniform atmospheric environment): Optional quartz holder: |
| Sealing System | Stainless steel vacuum flange Vacuum level：5-10Pa(Mechanical Pump) |
| Gas Supply System and Pressure Measurement | Utilizing a mechanical pressure gauge with shock-absorbing oil and a high-precision float flowmeter with a small flow rate. (can customized high-precision MFC) |
| Rotameter Flow Range | 20-200ml/min |
| Furnace Dimensions | L820×H1240×D640mm |
| Weight | Approx. 110kg |
| Precautions for Use | 1. Cooling System Requirement: When conducting high-temperature sintering, a water chiller must be connected to prevent the high-temperature silicone sealing ring from melting. 2. Material Compatibility Warning: Avoid sintering materials containing alkaline ions, as they may cause crystallization damage to the chamber. |
| Service Support | Two-year limited warranty with lifetime support (The warranty does not cover consumable parts such as the quartz chamber and O-rings). |
High-Efficiency Horizontal Hydrogen Reduction Furnace In Detail
Processes This Unit Supports
These are the applications ZYLAB lists this model under. Each link opens the full equipment set for that process, which is useful when a project needs more than one machine.
Who Orders It
Fields this model already works in, plus what ZYLAB puts behind it: a 2-year warranty on most products, glass excluded, spare parts in stock and free application support by WhatsApp or email.
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Ordering High-Efficiency Horizontal Hydrogen Reduction Furnace
What is High-Efficiency Horizontal Hydrogen Reduction Furnace typically used for?
The horizontal hydrogen reduction furnace is a specialized industrial device designed for the efficient reduction of metal oxides. It is widely used in metallurgy, chemical engineering, and electronic materials processing. By utilizing a high-temperature hydro
How quickly can High-Efficiency Horizontal Hydrogen Reduction Furnace be shipped?
Most standard ZYLAB models are held in stock. After testing and packing we normally ship High-Efficiency Horizontal Hydrogen Reduction Furnace within 3 to 7 days. Customised builds are scheduled after the drawing is confirmed, and we give you the date in writing before the order is placed.
Can High-Efficiency Horizontal Hydrogen Reduction Furnace be customised for our process?
Yes. Chamber or tube size, temperature profile, atmosphere, gas path, control system and data recording can all be adapted. Send us your process conditions and sample details and our engineers work out a configuration with you.
What warranty comes with High-Efficiency Horizontal Hydrogen Reduction Furnace?
Most ZYLAB products carry a 2-year warranty, glass components excluded; the exact term for this model is the one printed in its specification table and repeated on the quotation. Within the warranty period any part that fails through no misuse of your own is replaced free of charge.
Can we get technical help before ordering High-Efficiency Horizontal Hydrogen Reduction Furnace?
Yes, and it is free. Our technical staff help with model selection, troubleshooting, manuals and application questions whether or not you have ordered from us before. Write to [email protected] or message us on WhatsApp.
Quote For High-Efficiency Horizontal Hydrogen Reduction Furnace
Tell us the sample, the temperature and the atmosphere. You get the configuration, the price and the despatch date in one reply.