Single Sprocket Adjustable Accumulation Roller
The Single Sprocket Adjustable Accumulation Roller is a precision bearing roller with a steel housing and adjustable sprocket, designed for use in accumulation conveyor sections where load transfer and controlled stoppage are required. It features a single sprocket for chain drive connection and is available in multiple tube diameters and shaft sizes to match existing conveyor systems. The roller is built for consistent performance in industrial material handling lines.
Product Overview
The Single Sprocket Adjustable Accumulation Roller is a precision bearing roller with a steel housing and adjustable sprocket, designed for use in accumulation conveyor sections where load transfer and controlled stoppage are required. It features a single sprocket for chain drive connection and is available in multiple tube diameters and shaft sizes to match existing conveyor systems. The roller is built for consistent performance in industrial material handling lines.
Part of the Roller range, used in Warehouse and Distribution Centres.
Key Benefits
- Adjustable sprocket allows chain alignment and tension control during installation
- Precision bearing reduces friction and extends roller life under continuous operation
- Steel housing provides structural strength for high load and impact environments
- Multiple tube sizes and shaft diameters allow direct replacement of existing rollers
- Available with galvanized, chrome plated, or PU & rubber coated surfaces for wear and corrosion resistance
Application Scenarios
- Accumulation zones in a roller conveyor where products are held before being fed into a packaging or sorting line
- Assembly lines where items need to be temporarily stopped and released in sequence
- Material handling systems with chain-driven accumulation where precise sprocket engagement is needed
- Conveyor sections requiring roller replacement without changing the entire frame or shaft layout
- Industrial lines where surface coating protects the roller from wear or environmental exposure
Who It Is For
- Conveyor system integrators building accumulation sections with chain drive
- Material handling equipment builders replacing or upgrading existing accumulation rollers
- Warehouse automation contractors installing controlled stop and release zones
- Production line builders needing consistent roller dimensions for modular conveyor design
- Industrial distributors stocking replacement rollers by tube size and shaft diameter
Problems It Solves
- Rollers that jam or misalign in accumulation zones due to poor sprocket fit or chain tension
- Inconsistent roller diameter or shaft size that prevents direct replacement in existing frames
- Lack of surface protection leading to premature wear in high-friction or wet environments
- Need for a single sprocket design that allows chain connection without complex drive systems
- Difficulty in adjusting sprocket position during installation without re-drilling or modifying the frame
Technical Features
- Single sprocket for chain drive connection with adjustable mounting position
- Precision bearing for smooth rotation under load and reduced maintenance
- Steel bearing house provides rigidity and long-term dimensional stability
- Adjustable sprocket allows fine tuning of chain alignment during installation
- Multiple tube diameters and shaft sizes ensure compatibility with existing conveyor systems
Materials
- Steel tube for general industrial use and high load capacity
- SUS304 stainless steel tube for corrosive or washdown environments
- Galvanized surface for rust resistance in humid or outdoor conditions
- Chrome plated surface for wear resistance in high-friction applications
- PU & rubber coating for noise reduction and product surface protection
Quality Control
- Bearing rotation checked for smooth operation and low resistance
- Sprocket alignment verified to ensure chain engagement without binding
- Tube diameter and shaft size measured against the model specification
- Surface treatment inspected for uniformity and coverage
- Final load test performed on a sample of units to confirm structural integrity
Customization Options
- Choose tube material between steel and SUS304 based on environment and load
- Select surface treatment: galvanized, chrome plated, or PU & rubber coating
- Specify sprocket type and chain size based on drive system requirements
- Adjust sprocket position during assembly for chain tension control
- Order by model number to ensure exact match with existing roller dimensions
Use Guide
- Match the tube diameter and shaft size to the existing conveyor frame for direct replacement
- Use the adjustable sprocket to align the chain during installation and prevent binding
- Select surface treatment based on environmental conditions: galvanized for humidity, chrome for wear, PU/rubber for noise and product protection
- Ensure the sprocket type matches the chain size used in the conveyor system
- Verify that the roller length (L=W+75.5) fits within the available space in the frame
Specifications
| Model No | 03K1R5015-12 |
|---|---|
| Tube Diameter | ø50*1.5 |
| Shaft Diameter | ø12 |
| Sprocket Type | 08B14T |
| Tube Material | Steel, SUS304 |
| Surface Treatment | Galvanized, Chrome plating, PU & Rubber Coating |
| Bearing Type | Precision Bearing |
| Bearing House | Steel |
| L | L=W+75.5 |
| Do | ø57.08 |
| M*P | 8*15 |
Manufacturing Process
Step 1
Tube cutting and forming to specified diameter and wall thickness
Step 2
Shaft insertion and bearing housing assembly with precision bearing
Step 3
Sprocket mounting with adjustable positioning for chain alignment
Step 4
Surface treatment application based on order specification
Step 5
Final inspection and packaging for shipment
Compared With Other Options
| Fixed sprocket accumulation rollers | Adjustable sprocket allows chain alignment without frame modification, reducing installation time and errors |
|---|---|
| Non-precision bearing rollers | Precision bearing reduces friction and wear, improving performance in continuous accumulation zones |
| Single roller with no sprocket | Sprocket enables chain drive connection, allowing controlled accumulation and release in powered systems |
Single Sprocket Adjustable Accumulation Roller Questions
What is the shaft diameter for the 03K1R5015-12 model?
The shaft diameter is ø12 mm.
Can I get the roller with a stainless steel tube?
Yes, the tube material is available in SUS304 for corrosive or washdown environments.
What surface treatments are available?
Available treatments include galvanized, chrome plating, and PU & rubber coating.
Is the sprocket adjustable?
Yes, the sprocket is adjustable to allow chain alignment during installation.
What bearing type is used?
The roller uses a precision bearing for smooth rotation and long service life.
How do I ensure the roller fits my existing frame?
Match the tube diameter, shaft size, and roller length (L=W+75.5) to your current roller specifications.
Get a Price for Single Sprocket Adjustable Accumulation Roller
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.