metal frame ABS roller rail W-3824NPS
The W-3824NPS is a metal frame ABS roller rail with a roller wheel diameter of 38 mm and width of 24 mm, made from ABS or PE material. It has a 45 mm pitch, a 3.5 mm shaft, and a load capacity of 12 kg per roller wheel. The frame is galvanized steel with dimensions of 40 mm width, 33 mm height, and 0.8 mm thickness. It is designed for use in material handling equipment and warehouse applications where low noise, smooth operation, and resistance to rust are required.
Product Overview
The W-3824NPS is a metal frame ABS roller rail with a roller wheel diameter of 38 mm and width of 24 mm, made from ABS or PE material. It has a 45 mm pitch, a 3.5 mm shaft, and a load capacity of 12 kg per roller wheel. The frame is galvanized steel with dimensions of 40 mm width, 33 mm height, and 0.8 mm thickness. It is designed for use in material handling equipment and warehouse applications where low noise, smooth operation, and resistance to rust are required.
Part of the Plastic Roller Track range, used in Warehouse and Distribution Centres.
Key Benefits
- 12 kg load capacity per roller wheel for consistent performance under standard loads
- Galvanized steel frame resists rust in humid or wet environments
- ABS or PE roller wheels run smoothly and quietly during operation
- Low weight reduces deck and system load for easier installation and handling
- Operates effectively at temperatures down to minus 40 degrees Celsius
Application Scenarios
- Conveyor lines in cold storage warehouses where low temperatures affect material performance
- Assembly line transfer points where smooth, quiet movement of light parts is required
- Warehouse sorting systems using plastic roller tracks for light to medium load items
- Material handling equipment requiring a lightweight, low-friction roller rail
- Production lines where vibration and noise must be minimized during operation
Who It Is For
- Conveyor system integrators building light-duty roller tracks
- Material handling equipment builders using plastic roller rails in automated systems
- Warehouse automation contractors installing low-noise transfer sections
- Industrial distributors stocking roller rails by load rating and size
- Production line builders needing a lightweight, corrosion-resistant track
Problems It Solves
- Heavy or inconsistent movement caused by friction in low-quality plastic or uncoated metal rollers
- Rust and corrosion in steel frames when exposed to moisture or washdown conditions
- Noise and vibration in conveyor systems due to poor roller design or material
- Inconsistent roller height or alignment when using mismatched components
- Failure of roller tracks at low temperatures due to brittle materials
Technical Features
- Roller wheel made from ABS or PE with a diameter of 38 mm and width of 24 mm
- Shaft size of 3.5 mm and pitch of 45 mm between roller wheels
- Galvanized steel frame with 40 mm width, 33 mm height, and 0.8 mm thickness
- Roller track height of 47 mm and load capacity of 12 kg per wheel
- Designed for use with M6 bolts and nuts in punched holes for secure mounting
Materials
- ABS roller wheels for general industrial use with good wear resistance
- PE roller wheels for applications requiring higher chemical resistance
- Galvanized steel frame to resist rust in damp or washdown environments
- 3.5 mm shaft for durability under repeated loading and rotation
- Yellow, white, or black roller wheels to match system color coding
Quality Control
- Load capacity tested to ensure 12 kg per wheel is consistently met
- Roller wheel rotation checked by hand for free movement and smoothness
- Frame dimensions verified against the 40x33x0.8 mm specification
- Shaft diameter confirmed as 3.5 mm to match the roller wheel bore
- Color and material of roller wheels matched to the order
Customization Options
- Roller wheel material selected between ABS and PE
- Roller wheel color chosen from yellow, white, or black
- Length of the roller rail customized to fit specific conveyor or deck dimensions
- Mounting method adapted using M6 bolts and nuts in punched holes
- Frame size adjusted for different width or height requirements
Use Guide
- Ensure the frame width of 40 mm matches the mounting surface or deck opening
- Use M6 bolts and nuts to secure the rail in punched holes for stable installation
- Keep the load per roller wheel below 12 kg to maintain consistent performance
- Choose ABS or PE based on chemical exposure or wear resistance needs
- Install brake plates at low ends if needed, or use two plates for longer sections
Specifications
| Model No | W-3824NPS |
|---|---|
| Roller Wheel Material | ABS or PE |
| Roller Wheel Diameter | 38 mm |
| Roller Wheel Width | 24 mm |
| Shaft Diameter | 3.5 mm |
| Pitch | 45 mm |
| Load Capacity | 12 kg per piece |
| Frame Material | Galvanized steel |
| Frame Width | 40 mm |
| Frame Height | 33 mm |
| Frame Thickness | 0.8 mm |
| Roller Track Height | 47 mm |
Manufacturing Process
Step 1
Machining of the galvanized steel frame to precise dimensions
Step 2
Injection molding of ABS or PE roller wheels to specified size and color
Step 3
Assembly of roller wheels onto the shaft and insertion into the frame
Step 4
Installation of M6 bolt holes for mounting via punched holes
Step 5
Final inspection of roller rotation and frame alignment
Compared With Other Options
| Non-galvanized steel frame roller rails | The galvanized frame resists rust better in humid or washdown areas, while a non-galvanized frame may corrode faster |
|---|---|
| Plastic-only roller rails | The metal frame provides greater structural rigidity and load support compared to fully plastic tracks |
| Higher load rated roller rails | The W-3824NPS is suited for 12 kg per wheel, so heavier loads require a model with higher capacity and larger shafts |
metal frame ABS roller rail W-3824NPS Questions
What is the load capacity per roller wheel?
The W-3824NPS has a load capacity of 12 kg per roller wheel.
What materials are available for the roller wheels?
Roller wheels are available in ABS or PE material.
Is the frame galvanized?
Yes, the frame is made from galvanized steel to resist rust.
Can the length be customized?
Yes, the length of the roller rail can be customized to fit your application.
What colors are available for the roller wheels?
Roller wheels are available in yellow, white, or black.
How is the rail mounted?
It can be mounted using M6 bolts and nuts in punched holes on the deck plate.
Get a Price for metal frame ABS roller rail W-3824NPS
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.