metal frame plastic roller rail with guard side W-3222NPSG
The W-3222NPSG is a metal frame plastic roller rail with guard side, designed for use in conveyor systems requiring smooth, low-noise operation under moderate load. It features a 42.5 mm diameter roller wheel made from ABS, PE, or HIPS, mounted on a 3.5 mm diameter carbon steel shaft, with a 50 mm pitch and a 10 kg load capacity per roller. The frame is galvanized steel, 40 mm wide, 33 mm high, and 0.8 mm thick, with a roller track height of 44 mm. It is suitable for custom lengths and can be installed using M6 bolts or brake plates at the ends.
Product Overview
The W-3222NPSG is a metal frame plastic roller rail with guard side, designed for use in conveyor systems requiring smooth, low-noise operation under moderate load. It features a 42.5 mm diameter roller wheel made from ABS, PE, or HIPS, mounted on a 3.5 mm diameter carbon steel shaft, with a 50 mm pitch and a 10 kg load capacity per roller. The frame is galvanized steel, 40 mm wide, 33 mm high, and 0.8 mm thick, with a roller track height of 44 mm. It is suitable for custom lengths and can be installed using M6 bolts or brake plates at the ends.
Part of the Plastic Roller Track range, used in Warehouse and Distribution Centres.
Key Benefits
- Galvanized steel frame resists rust in humid or wet environments
- Roller wheels made from ABS, PE, or HIPS offer low noise and smooth running
- 10 kg load capacity per roller at 50 mm pitch for consistent performance
- Guard side prevents roller wheels from falling out during operation
- Customizable length supports integration into various conveyor layouts
Application Scenarios
- Assembly lines where light parts need to be moved smoothly between stations
- Warehouse sorting systems requiring low noise and reliable roller movement
- Material handling systems in cold storage where temperatures drop to minus 40 degrees
- Conveyor sections with limited space where a compact roller rail is needed
- Lines with mixed product types where a guard side prevents roller misalignment
Who It Is For
- Conveyor system integrators building light-duty conveyors
- Industrial distributors stocking plastic roller rails by load and pitch
- Material handling equipment builders integrating roller rails into custom systems
- Production line builders needing low noise and compact track solutions
- Logistics automation contractors installing short or custom-length conveyor segments
Problems It Solves
- Roller wheels falling out of the frame during operation due to lack of side guard
- Noise and vibration from plastic rollers on metal frames in sensitive environments
- Corrosion of steel frames in humid or washdown areas without galvanization
- Inconsistent load distribution when using non-standard roller spacing
- Difficulty in mounting on existing frames without drilling or modifying the structure
Technical Features
- Roller wheel diameter of 42.5 mm and width of 22.5 mm for stable load support
- Shaft diameter of 3.5 mm made from 45 carbon steel for durability
- 50 mm pitch between rollers ensures even load distribution
- Galvanized steel frame resists rust and supports long-term use
- Guard side prevents roller wheels from dislodging during operation
Materials
- ABS roller wheels for general industrial use with good impact resistance
- PE roller wheels for low friction and chemical resistance
- HIPS roller wheels for cost-effective performance in light-duty applications
- 45 carbon steel shafts for strength and consistent fit in the roller bore
- Galvanized steel frame for rust protection in damp or outdoor environments
Quality Control
- Roller rotation checked by hand to ensure smooth movement
- Shaft diameter verified against the 3.5 mm specification
- Frame thickness confirmed to be 0.8 mm across all units
- Galvanization layer inspected for uniform coverage
- Load capacity tested at 10 kg per roller under static conditions
Customization Options
- Available in custom lengths to match specific conveyor system dimensions
- Roller wheel material selected from ABS, PE, or HIPS based on application needs
- Color of roller wheel chosen from yellow, white, or black
- Frame color matches the galvanized finish, no additional coating provided
- Other models in the W Series available with different wheel sizes and load ratings
Use Guide
- Ensure the frame is mounted on a flat surface to maintain even roller height
- Check that the roller pitch of 50 mm matches the spacing of the supporting structure
- Use M6 bolts and nuts for secure mounting in pre-drilled holes
- Install brake plates at the ends if the conveyor is inclined or requires stopping
- Choose the roller wheel material based on environmental conditions and load type
Specifications
| Model No | W-3222NPSG |
|---|---|
| Roller Wheel Material | ABS, PE or HIPS |
| Roller Wheel Size | Φ42.5 mm × 22.5 mm |
| Shaft Diameter | 3.5 mm |
| Shaft Material | 45 Carbon Steel |
| Pitch | 50 mm |
| Load Capacity | 10 kg per piece |
| Frame Width | 40 mm |
| Frame Height | 33 mm |
| Frame Thickness | 0.8 mm |
| Roller Track Height | 44 mm |
| Frame Material | Galvanized Steel |
| Color Options | Yellow, White or Black |
Manufacturing Process
Step 1
Machining of the galvanized steel frame to precise dimensions
Step 2
Insertion of the 3.5 mm carbon steel shaft into the roller bore
Step 3
Assembly of the ABS, PE, or HIPS roller wheel onto the shaft
Step 4
Installation of the guard side to prevent roller dislodgement
Step 5
Final inspection of roller rotation and frame alignment before packing
Compared With Other Options
| Open frame roller rails without guard side | The W-3222NPSG prevents roller wheels from falling out during operation, while open frame units are more prone to misalignment |
|---|---|
| Plastic roller rails without galvanization | The galvanized frame resists rust better than untreated steel, especially in humid or washdown environments |
| Higher load capacity models | The 10 kg per roller rating suits light-duty applications, while heavier models are better for higher load or continuous duty |
metal frame plastic roller rail with guard side W-3222NPSG Questions
What is the load capacity per roller for the W-3222NPSG?
The load capacity is 10 kg per roller at a 50 mm pitch.
What materials are available for the roller wheel?
Roller wheels are available in ABS, PE, or HIPS.
Is the frame galvanized?
Yes, the frame is made from galvanized steel for rust resistance.
Can the roller rail be cut to custom length?
Yes, the rail is available in customized lengths to fit specific conveyor layouts.
What is the shaft diameter and material?
The shaft is 3.5 mm in diameter and made from 45 carbon steel.
Does the rail have a guard side?
Yes, the guard side prevents roller wheels from falling out during operation.
What colors are available for the roller wheels?
Roller wheels are available in yellow, white, or black.
Get a Price for metal frame plastic roller rail with guard side W-3222NPSG
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