Manufacturing
Glass Steel And Wood In Three Workshops On One Site
A glass dining table is three supply chains pretending to be one product: a tempered top, a welded and plated base, and the packing that has to get both to your warehouse intact. Romance keeps all three inside a single 20,000 square metre plant in Bazhou City, Hebei Province, China, staffed by around 200 production workers.
Glass Workshop
Tempering and hot bending. Flat tops, shelves and curved panels for tables, TV units and display pieces. Hot bent panels are also supplied as components to other furniture manufacturers.
Steel Workshop
Cutting, bending, welding and packing. Chair frames, table bases, bar stool bases and bed frames, finished in powder coat or plating.
Wooden Workshop
MDF and timber components: gloss and painted tops, panels and legs for dining tables, coffee tables and TV units.
Process
From Your Drawing To A Loaded Container
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Step 01
Drawing And Sampling
Your drawing, photo or sample is turned into a working model on site. Frame geometry, cover, finish and packing are all decided at this stage, before any tooling is committed.
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Step 02
Glass Processing
Tops, shelves and curved panels are cut, tempered and, where the design needs a curve, heated and formed over a mould in our glass workshop.
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Step 03
Steel Cutting And Bending
Tube and section are cut to length and bent to the frame profile. This is where a cantilever chair either holds its shape under load or does not.
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Step 04
Welding
Frames are welded and dressed. Weld quality is the single largest driver of returns in metal seating, which is why it is kept in house rather than bought in.
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Step 05
Finishing
Powder coating or plating on steel, gloss and paint on MDF. Finish is matched across table bases and chair frames within an order.
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Step 06
Upholstery And Assembly
Foam, fabric, PU and leather covers are cut, sewn and fitted. Plastic shells, wood legs and hardware are assembled to the frame.
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Step 07
QC Inspection
Every product is checked by QC before it is packed and loaded.
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Step 08
Packing And Loading
Five layer carton with foam and PVC bags, then loading at Tianjin.
Capacity
What The Plant Actually Runs
Capacity questions usually come down to two things: can you hold my range without dropping models, and can you fill my containers on schedule. We currently ship 30 to 40 containers of furniture every month to buyers in 20 countries.
The catalogue runs to 1,557 item codes across dining chairs, dining tables, coffee tables, bar chairs, office chairs, metal beds, hot bent glass and PE rattan furniture. That breadth exists because the workshops are general purpose rather than tuned to a single product line.
Questions
Manufacturing Questions
Do you outsource any part of production?+
Can you produce a model from our drawing?+
How long does a sample take?+
What materials do you work in?+
Can you handle mixed containers?+
Send A Drawing And We Will Tell You What It Takes
Feasibility, tooling and price, from the team that will actually build it.
[email protected] · +86 316 2221480 · WeChat 13930605911