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The Four Inspection Stages Behind a 0.2 Percent Defect Rate

Where garment faults actually get caught, and why final inspection alone is too late to protect a brand.

Fabric inspection comes first

When a bulk order is placed, a small piece of fabric and trims from the confirmed sample goes with the order sheet to the purchasing team. That cutting is the standard the incoming bulk fabric is checked against. A shade problem caught here costs a fabric swap. Caught after sewing it costs the order.

Cut panel inspection

Cut panels are checked before bundles reach the line. Shade blocking, grain and panel shape are all cheaper to fix at this point than at any later one.

In line inspection

Inspectors check pieces randomly during sewing. The point is scale: a fault found in line affects tens of pieces, the same fault found at final inspection affects the whole order.

Final inspection

After sewing, the final inspection team checks bulk against the correct sample made before production. Pieces are mended and issues corrected before anything goes to the packing team.

Why it matters to a brand

A faulty piece that reaches a customer damages the brand's reputation, not the factory's. That is the reason the inspection happens four times rather than once at the end.

FAQ

Quick Answers

What is your defect rate

We inspect each item rigorously and state a 0.2% defect rate.

Can I send a third party inspector

Yes. Third party inspection can be arranged before shipment.

Ask About Your Own Project

General guidance only goes so far. Send your fabric, quantity and timeline and we will answer specifically.