Inspecting a finished container tells you what went wrong; it does not fix it. Everight's checks are placed where a problem can still be corrected: incoming material, first output off the line, in-line during production, and a final check before the cartons are sealed.
The Process Step By Step
Incoming material
Fabric weight, gel hardness, foam density and hardware are checked against the specification before cutting.
First output
The first pieces off the line are compared to the sealed sample. Anything that differs stops the line.
In-line
Sampling during the run catches drift in stitching, welding, dimensions and colour.
Pre-packing
Function checks, dimensional checks and cosmetic checks before anything is bagged.
Final
Carton contents, labelling, barcode scan and load list verified before sealing.
Commitments We Will Put In Writing
- Sealed retained samples are the reference at every stage, not the previous shipment
- Photographic reports at first output and pre-packing sent before the goods ship
- Third party inspection welcome, and we book the date into the plan rather than treating it as an interruption
- Defects are reported to you with the cause, not just the count
Quality Control and Inspection FAQ
Yes, and it is a good idea on a first order. Tell us the agency and we build the inspection date into the production plan.
You get told with photographs and the cause, and we agree rework or replacement before shipment. Shipping a known defect and arguing about it later helps nobody.
Testing is specified per market and per product. Tell us the standard your market requires and we will quote testing as a line item rather than assume it.
Talk To An Engineer
Describe the project in a message. If it needs tooling or testing we will say so before you spend anything.