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Twenty years on one product: the screw

Zinsn shipped its first export carton in 2005. Capacity is now around 500 tonnes a month, and the focus is still on dimensions and finish.

How the business grew

Cold-heading workshop

The company began in Xuhui District, Shanghai, selling fasteners into European DIY chains. As buyers asked for tighter tolerances and quicker delivery, Zinsn built its own production base in Haiyan, the centre of China’s fastener cluster.

Now the Shanghai office handles sales, engineering questions and quality contact with customers, and Haiyan does heading, rolling, hardening, plating, sorting and packing in one place.

Zinsn manufactures rather than brokers.

The Haiyan plant

Floor area15,000 m²
Lines30+ (headers, thread rollers, mesh-belt furnaces, plating tanks, optical sorting)
Output500+ t per month
Diameters2.5 – 8 mm
Lengths13 – 200 mm
SteelsSAE 1018, 1022, 10B21 carbon; 304 and 316 stainless

Six steps, all in-house

1 · Wire intake

1 · Wire intake

Rod is sampled and checked chemically

2 · Heading

2 · Heading

Head and shank formed in one strike

3 · Rolling

3 · Rolling

Flat dies cold-form the thread

4 · Hardening

4 · Hardening

Case depth and core hardness

5 · QC lab

5 · QC lab

Microscope, torque, hardness

6 · Packing

6 · Packing

Optical reject, then cartons

Quality system

  • ISO 9001:2015 quality management
  • Thread standards: DIN, ISO, ANSI
  • Coatings meet RoHS and REACH
  • On-site salt spray, torque tester, optical micrometer
  • Mill certificates and SGS reports available

Values

Integrity

Grade, hardness and size match the spec sheet in every container.

Partnership

Several current accounts began with one sample carton around fifteen years ago.

Improvement

Each complaint becomes a corrective action and a process change.

Come and audit us

Haiyan is about two hours by car from Shanghai. Visits run all year and hotel pick-up can be arranged.

Book a visit