Plastic Poly-V End Cap Shaft:15
The Plastic Poly-V End Cap Shaft:15 is a plastic housing unit designed for use with 50 mm or 60 mm diameter tubes and a 15 mm shaft. It features a precision 6804*2 bearing and is made from Nylon66 material. The unit is used to support and guide plastic poly-V rollers in gravity conveyor systems, ensuring smooth rotation under load. It is suitable for dry and washdown environments and is ideal for applications requiring quiet, free-running operation.
Product Overview
The Plastic Poly-V End Cap Shaft:15 is a plastic housing unit designed for use with 50 mm or 60 mm diameter tubes and a 15 mm shaft. It features a precision 6804*2 bearing and is made from Nylon66 material. The unit is used to support and guide plastic poly-V rollers in gravity conveyor systems, ensuring smooth rotation under load. It is suitable for dry and washdown environments and is ideal for applications requiring quiet, free-running operation.
Part of the Poly V Roller Bearings range, used in Warehouse and Distribution Centres.
Key Benefits
- Designed for 50 mm or 60 mm tube diameters with 15 mm shaft size
- Uses precision 6804*2 bearings for smooth, quiet operation
- Nylon66 housing resists wear and corrosion in washdown and industrial environments
- Free-running design reduces friction and effort during material transfer
- Integrated bearing allows for consistent performance across long conveyor runs
Application Scenarios
- Gravity roller conveyors in warehouse loading and unloading zones
- Assembly lines in electrical and automotive manufacturing with medium to heavy loads
- Mould and engine manufacturing lines where quiet operation is required
- Lightweight conveying systems in food or pharmaceutical environments
- Conveyor sections where plastic roller bearings are used to avoid marking or damaging product surfaces
Who It Is For
- Conveyor system integrators building gravity roller lines
- Material handling equipment builders using plastic roller bearings
- Industrial distributors stocking plastic end caps by shaft and tube size
- Manufacturers of poly-V rollers for medium to heavy weight conveying
- Production line builders needing consistent end cap fit for tube-based rollers
Problems It Solves
- Mismatched end caps that do not fit standard tube or shaft dimensions
- Rollers that bind or rotate unevenly due to poor bearing alignment
- Noise and vibration from loose or low-quality end caps in conveyor systems
- Inconsistent performance when using mixed or non-standard plastic roller bearings
- Difficulty in sourcing a single supplier for end caps that match tube diameter and shaft size
Technical Features
- Housing made from Nylon66 for durability and resistance to moisture and chemicals
- Precision 6804*2 bearing integrated into the end cap for consistent rotation
- Designed for 50 mm or 60 mm tube diameters with 15 mm shaft size
- Bore size matches 15 mm shaft for secure fit and alignment
- End cap is a complete unit with bearing and housing in one piece
Materials
- Nylon66 housing for resistance to wear, moisture and chemical exposure
- 6804*2 precision bearing for smooth, low-friction rotation
- Plastic housing reduces weight and avoids marking on sensitive surfaces
Quality Control
- Bearing rotation checked by hand for free movement and no binding
- Shaft bore diameter verified against 15 mm specification
- Housing dimensions checked against 50 mm or 60 mm tube size requirements
- Material grade confirmed as Nylon66 before packing
- Visual inspection for cracks, flash or misalignment in the housing
Customization Options
- Special bore sizes available upon request for large volume orders
- End caps can be supplied for other tube diameters if volume justifies tooling
- Alternative bearing types may be considered for high-load or high-speed applications
- Color or marking options available for identification in large orders
Use Guide
- Verify that the tube diameter matches 50 mm or 60 mm before installation
- Ensure the shaft is 15 mm in diameter to fit the bore without play
- Check that the bearing rotates freely before mounting on the roller
- Use only on gravity rollers or non-powered conveyor sections
- Avoid overloading beyond the design limits of the bearing and housing
Specifications
| Model No | Plastic Poly-V End Cap Shaft:15 |
|---|---|
| Tube Diameter | 50 mm or 60 mm |
| Shaft Diameter | 15 mm |
| Bearing Type | 6804*2 |
| Housing Material | Nylon66 |
| Mounting | Integrated into roller shaft |
| Application | Gravity roller, poly-V roller, conveyor system |
Product Images
Manufacturing Process
Step 1
Molding of the Nylon66 end cap housing
Step 2
Insertion and press fitting of the 6804*2 bearing
Step 3
Shaft bore machining to 15 mm diameter for precise fit
Step 4
Final inspection of bearing rotation and housing alignment
Step 5
Packing for shipment and storage
Compared With Other Options
| Metal end caps | Plastic housing reduces weight and avoids marking on painted or sensitive surfaces, but may have lower load capacity |
|---|---|
| Standard plastic end caps without precision bearings | This unit includes a 6804*2 bearing for consistent rotation and longer life |
| Press-fit end caps | This unit is designed for shaft mounting with a precise bore, ensuring alignment and reducing wobble |
Plastic Poly-V End Cap Shaft:15 Questions
What tube diameters does this end cap fit?
It is designed for 50 mm or 60 mm diameter tubes.
What shaft size does this end cap use?
It has a 15 mm shaft bore for a secure fit.
What bearing is used inside the end cap?
It uses a 6804*2 precision bearing for smooth rotation.
Is the housing made of plastic?
Yes, the housing is made from Nylon66 plastic.
Can I get a different bore size?
Yes, special bore sizes are available for large volume orders.
Is this end cap suitable for washdown areas?
Yes, the Nylon66 material and sealed bearing design are suitable for washdown and humid environments.
Get a Price for Plastic Poly-V End Cap Shaft:15
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.