Metal Roller End Cover MTR
The Metal Roller End Cover MTR is a precision metal housing designed to fit standard tube diameters from Φ45 to Φ50.8 mm. It is used to secure roller shafts within conveyor tubes and supports the roller's bearing assembly. The unit is available in multiple models with varying tube fits, wall thicknesses and lengths, all made from metal for durability in industrial environments.
Product Overview
The Metal Roller End Cover MTR is a precision metal housing designed to fit standard tube diameters from Φ45 to Φ50.8 mm. It is used to secure roller shafts within conveyor tubes and supports the roller's bearing assembly. The unit is available in multiple models with varying tube fits, wall thicknesses and lengths, all made from metal for durability in industrial environments.
Part of the Metal Roller Bearings MTR range, used in Conveyor OEMs and System Integrators.
Key Benefits
- Fits tube diameters from Φ45 to Φ50.8 mm with precise bore matching
- Metal housing provides strength and long-term durability under repeated loading
- Available in multiple models to match different shaft sizes and tube wall thicknesses
- Designed to support roller bearings and maintain alignment within the tube
- Simplifies roller assembly by providing a consistent end cap solution
Application Scenarios
- Conveyor lines using gravity rollers where end caps must match tube diameter and wall thickness
- Assembly line sections requiring consistent roller end support across multiple units
- Material handling systems in manufacturing where roller alignment affects product flow
- Warehouse conveyors using standard tube sizes with need for replaceable end caps
- Industrial lines with repeated loading where metal end caps resist deformation
Who It Is For
- Conveyor system integrators building gravity or motor-driven roller conveyors
- Material handling equipment builders sourcing standardized roller end caps
- Industrial distributors stocking roller components by tube diameter and length
- Production line builders requiring consistent roller end support across multiple machines
- Manufacturers of roller tracks and roller wheels needing reliable end cap solutions
Problems It Solves
- Mismatched end caps that cause roller misalignment or bearing damage
- End caps that deform under load due to thin or low-grade materials
- Inconsistent roller end support when sourcing from multiple suppliers
- Difficulty in replacing end caps when no standard model matches the tube size
- Roller shafts that shift or wobble due to loose or poorly fitting end caps
Technical Features
- Precision bore matches tube diameter from Φ45 to Φ50.8 mm
- Metal housing provides structural rigidity and resistance to impact
- Available in multiple models with different wall thicknesses and lengths
- Designed to hold roller bearings securely within the tube
- End cap fits over the roller shaft and locks into place with the tube
Materials
- Metal housing for strength and resistance to deformation under load
- Precision bore machined to fit specific tube diameters
- Available in standard metal for general industrial use
Quality Control
- Bore diameter verified against the specified tube size for each model
- Wall thickness measured to ensure it matches the model specification
- Visual inspection for cracks, burrs or surface damage
- Fit test with sample tube to confirm correct assembly
Customization Options
- Special bore sizes available upon request for large volume orders
- Custom wall thickness or length possible with sufficient order quantity
- Material type can be adjusted based on application needs and volume
- End cap design can be modified for non-standard roller shafts
Use Guide
- Select the model based on the tube diameter and wall thickness of your roller system
- Verify that the bore matches the outer diameter of the tube being used
- Ensure the length of the end cap allows full engagement with the roller shaft
- Use the correct model to prevent misalignment or bearing damage
- Check fit with a sample tube before bulk assembly
Specifications
| Model No | MTR-45X1.5-12 |
|---|---|
| Model No | MTR-47X1.3-12 |
| Model No | MTR-47X1.3-15 |
| Model No | MTR-48X1.5-12 |
| Model No | MTR-48X1.5-15 |
| Model No | MTR-48X2.0-15 |
| Model No | MTR-49X1.5-12 |
| Model No | MTR-50X1.2-10 |
| Model No | MTR-50X1.0-12 |
| Model No | MTR-50X1.2-12 |
| Model No | MTR-50X1.5-12 |
| Model No | MTR-50X2.0-12 |
| Model No | MTR-50X1.0-15 |
| Model No | MTR-50X1.2-15 |
| Model No | MTR-50X1.5-15 |
| Model No | MTR-50X2.0-15 |
| Model No | MTR-50.6X1.5-10 |
| Model No | MTR-50.6X1.0-12 |
| Model No | MTR-50.6X1.1-12 |
| Model No | MTR-50.6X1.2-12 |
| Model No | MTR-50.6X1.4-12 |
| Model No | MTR-50.6X1.5-12 |
| Model No | MTR-50.6X1.2-15 |
| Model No | MTR-50.6X1.4-15 |
| Model No | MTR-50.6X1.5-15 |
| Model No | MTR-50.8X1.5-10 |
| Model No | MTR-50.8X1.0-12 |
| Model No | MTR-50.8X1.1-12 |
| Model No | MTR-50.8X1.2-12 |
| Model No | MTR-50.8X1.4-12 |
| Model No | MTR-50.8X1.5-12 |
| Model No | MTR-50.8X1.2-15 |
| Model No | MTR-50.8X1.4-15 |
| Model No | MTR-50.8X1.5-15 |
| Tube Diameter Range | Φ45 to Φ50.8 mm |
| Material | Metal |
| Bore Type | Precision bore to match tube diameter |
| Wall Thickness | 1.0 mm to 2.0 mm depending on model |
| Length | 10 mm to 15 mm depending on model |
Manufacturing Process
Step 1
Metal blanking and shaping to form the end cap body
Step 2
Precision bore machining to match tube diameter and wall thickness
Step 3
Final dimension check against model specification
Step 4
Inspection for surface defects and burrs
Step 5
Packing for shipment
Compared With Other Options
| Plastic roller end caps | Metal end caps offer higher strength and resistance to deformation under heavy or repeated loads |
|---|---|
| Pressed steel end caps | Precision machined metal end caps provide better fit and alignment than stamped or pressed units |
| Standardized plastic end caps | Metal end caps are more durable in high-load or high-impact environments |
Metal Roller End Cover MTR Questions
What tube diameters do these end caps fit?
They fit tube diameters from Φ45 mm to Φ50.8 mm, with specific models for each size.
Are these end caps made from metal?
Yes, all models are made from metal for strength and durability.
Can I get a custom bore size?
Yes, special bore sizes are available for large volume orders.
How do I choose the right model?
Match the model to your tube diameter, wall thickness, and required length.
Do you offer different wall thicknesses?
Yes, wall thickness varies from 1.0 mm to 2.0 mm across different models.
Can I get a sample before placing a large order?
Yes, samples can be provided upon request for evaluation.
Get a Price for Metal Roller End Cover MTR
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.