Stainless performance exhaust hardware supplied to the trade
Mirror polished stainless steel 16.9 inch Duramax exhaust up-pipe with CNC machined turbo flange
buying guide

How To Choose Downpipe Diameter For A Diesel Truck

Why 3, 4 and 5 inch downpipes exist and how to match the size to the truck and the rest of the exhaust.

Start With What Is Already On The Truck

The downpipe is the first section after the turbo, so it sets the ceiling for everything downstream. Fitting a 5 inch downpipe ahead of a 3 inch system moves the restriction rather than removing it. Match the downpipe to the exhaust the truck already has, or plan both together.

Mirror polished stainless steel 4 inch exhaust downpipe for Dodge Ram 6.7L Cummins with CNC machined turbo flange
Mirror polished stainless steel 4 inch exhaust downpipe for Dodge Ram 6.7L Cummins with CNC machined turbo flange

What The Sizes Are For

Broadly, 3 and 3.5 inch pipes suit trucks kept close to standard where drivability and noise matter. 4 and 5 inch pipes belong on trucks that tow hard or that have been built for higher output, where exhaust gas temperature is the limiting factor. This catalogue lists downpipes at 3, 3.5, 4 and 5 inch depending on the platform.

Mirror polished stainless steel exhaust header and downpipe kit for 2014-2016 Corvette C7 with 1-7/8 inch primaries and 3 inch downpipe
Mirror polished stainless steel exhaust header and downpipe kit for 2014-2016 Corvette C7 with 1-7/8 inch primaries and 3 inch downpipe

Fitment Traps

Model years matter more than model names on diesel pickups. Cab and Chassis trucks differ from pickups in the same range, and a part that fits one may not fit the other. Read the exclusions on the product page before you order, and if the truck is a variant, ask before you commit.

Mirror polished stainless steel exhaust header kit for 1997-2004 Corvette C5 with 1-7/8 inch primaries and 3 inch collector
Mirror polished stainless steel exhaust header kit for 1997-2004 Corvette C5 with 1-7/8 inch primaries and 3 inch collector

Emissions And Local Rules

Downpipe changes touch emissions equipment on many trucks. Rules differ by country and by state, and no part in this catalogue carries an emissions approval claim. Confirm what is legal in the market you sell into before you list a part.

Related categories

Answers

Questions On This Topic

Is bigger always better?
No. An oversized pipe ahead of a smaller system gains nothing, and on a lightly modified truck it mostly adds noise.
Which sizes do you stock?
Downpipes are listed at 3, 3.5, 4 and 5 inch across Duramax, Cummins and turbo platforms depending on part number.
Do I need a new gasket?
Plan on a fresh turbo outlet gasket. Reusing a heat cycled gasket is the most common cause of a leak after installation.

Ask Before You Order

A two line email about the vehicle and the job saves a return later.