Press Mount High Load Ball Transfer Unit IS-38
The IS-38 is a press mount high load ball transfer unit with a 38 mm diameter steel ball, rated for 200 kg working load and 250 kg maximum load. It is designed to be pressed into a 95 mm diameter hole in a deck plate, allowing a flat, smooth object like a tray to be moved and rotated in any direction by hand. The unit weighs 2.3 kg and is available with a steel or stainless steel case, and a steel or nylon ball.
Product Overview
The IS-38 is a press mount high load ball transfer unit with a 38 mm diameter steel ball, rated for 200 kg working load and 250 kg maximum load. It is designed to be pressed into a 95 mm diameter hole in a deck plate, allowing a flat, smooth object like a tray to be moved and rotated in any direction by hand. The unit weighs 2.3 kg and is available with a steel or stainless steel case, and a steel or nylon ball.
Part of the IA IS Series range, used in Warehouse and Distribution Centres.
Key Benefits
- 200 kg working load and 250 kg maximum load per unit for heavy flat items
- Press mount design allows quick installation into a pre-drilled 95 mm hole
- 38 mm diameter ball provides stable rolling under high static load
- Steel or stainless steel case options for dry or wet environments
- Steel or nylon ball material to suit surface protection or wear resistance
Application Scenarios
- Transfer points between two conveyor lines where product must change direction without powered diverters
- Assembly line stations where a heavy tray or panel needs to be repositioned by hand
- Feeding systems in packaging or processing machinery requiring smooth omnidirectional movement
- Workbenches or router tables where a flat component must be rotated during machining
- Loading tables for automated systems where a tray is manually aligned before transfer
Who It Is For
- Conveyor system integrators building high load transfer points
- Material handling equipment builders designing heavy-duty workstations
- Industrial automation contractors installing transfer decks for production lines
- Assembly line builders needing reliable manual repositioning points
- Manufacturers of processing machinery requiring stable ball transfer units
Problems It Solves
- Heavy flat items that jam or bind when pushed across a fixed deck plate
- Transfer points where product must rotate freely in any direction without powered components
- Manual repositioning of trays or panels that require precise alignment
- Lack of consistent load rating across multiple suppliers for a single system
- Need for a single component that supports both load and directional freedom
Technical Features
- 38 mm diameter steel ball for high load capacity and durability
- Press mount design with 95 mm mounting diameter for direct insertion into deck plate
- Steel case with optional galvanizing or chrome plating for corrosion resistance
- Stainless steel case option for wet or washdown environments
- Steel or nylon ball material to match surface protection needs
Materials
- Carbon steel ball and case for general industrial use
- Galvanized steel case for increased corrosion resistance in humid areas
- Chrome plated steel case for improved wear and appearance
- Stainless steel case for washdown, food, or chemical environments
- Nylon ball for non-marking contact with painted or polished surfaces
Quality Control
- Load capacity tested against 200 kg working load before packing
- Ball rotation checked by hand for free movement in all directions
- Material grade confirmed against the case and ball option ordered
- Mount diameter verified to 95 mm for proper press fit into deck plate
Customization Options
- Ball material selected between steel and nylon
- Case material selected between steel, galvanized steel, chrome plated steel, and stainless steel
- Other IS Series load ratings available where 200 kg is not the right size
Use Guide
- Ensure the deck plate has a 95 mm diameter hole for press fit installation
- Verify that the load per unit does not exceed 200 kg in normal operation
- Keep peak or impact loading below the 250 kg maximum load rating
- Use nylon ball when the load surface must not be marked
- Choose stainless steel case for wet, washdown, or corrosive environments
Specifications
| Model No | IS-38 |
|---|---|
| Load Capacity | 200 kg |
| Max Load Capacity | 250 kg |
| Weight | 2.3 kg |
| Ball Diameter | 38 mm |
| Mounting | Press mount |
| Mount Diameter | 95 mm |
| Ball Material | Steel or nylon |
| Case Material | Steel, galvanized steel, chrome plated steel, stainless steel |
| Dimensions | 95 x 60 mm |
Manufacturing Process
Step 1
Machining of the case and press fit hole
Step 2
Ball and support assembly with steel or nylon ball
Step 3
Surface treatment of case (galvanizing, chrome plating, or stainless steel finish)
Step 4
Final inspection and packing
Compared With Other Options
| Flange mount ball transfer units | Press mount is faster to install but harder to remove; flange mount allows service access without removing the deck |
|---|---|
| Lower rated IS Series units | The IS-38 suits 200 kg loads, so lighter applications are better served by a smaller unit with less rolling resistance |
| Plain rollers | Ball transfer units allow omnidirectional movement, while rollers only move product along one axis |
Press Mount High Load Ball Transfer Unit IS-38 Questions
What load can one IS-38 ball transfer unit carry?
The rated load capacity is 200 kg per unit and the maximum load capacity is 250 kg.
How is the IS-38 mounted?
It is a press mount unit, so it is pressed into a 95 mm diameter hole in the deck plate.
Which ball material should I choose?
Steel for general use and high wear resistance; nylon for non-marking contact with painted or polished surfaces.
Is a stainless steel version available?
Yes, the case can be supplied in stainless steel, and the ball can be steel or nylon.
How much does the unit weigh?
Each IS-38 weighs 2.3 kg, which is used for deck load and shipping calculations.
Can I get other load ratings in the same series?
Yes, the IS Series includes other load ratings, so ask for the model that matches your load per unit.
Get a Price for Press Mount High Load Ball Transfer Unit IS-38
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.