Plastic Roller End Cap Housing with hex shaft
The Plastic Roller End Cap Housing with hex shaft is designed for gravity rollers with a tube diameter of 60 mm and shaft lengths of 11 mm. It is available in three thickness variants: 1.5 mm, 2.0 mm, and 3.0 mm. The housing is made from plastic material and fits over the end of a tube to support a shaft with a hexagonal cross-section. It is used in gravity roller systems where quiet, free-running operation is required. The unit is compatible with steel, stainless steel, and PVC tubes.
Product Overview
The Plastic Roller End Cap Housing with hex shaft is designed for gravity rollers with a tube diameter of 60 mm and shaft lengths of 11 mm. It is available in three thickness variants: 1.5 mm, 2.0 mm, and 3.0 mm. The housing is made from plastic material and fits over the end of a tube to support a shaft with a hexagonal cross-section. It is used in gravity roller systems where quiet, free-running operation is required. The unit is compatible with steel, stainless steel, and PVC tubes.
Part of the Roller bearings with Hex Shaft range, used in Warehouse and Distribution Centres.
Key Benefits
- Housing fits 60 mm diameter tubes with 1.5 mm, 2.0 mm, or 3.0 mm wall thickness
- Hex shaft of 11 mm length provides secure fit for drive or alignment
- Plastic construction reduces noise and supports smooth, free-running operation
- Designed for use with gravity rollers in light to heavy conveying applications
- Compatible with steel, stainless steel, and PVC tubes for diverse industrial environments
Application Scenarios
- Gravity roller systems in warehouse loading and unloading stations
- Assembly lines requiring quiet, low-friction roller end caps
- Conveyor sections in electrical parts manufacturing with sensitive components
- Mould manufacturing lines where vibration and noise must be minimised
- Medium and heavy weight conveying systems in engine and industrial equipment production
Who It Is For
- Conveyor system integrators building gravity roller lines
- Material handling equipment builders sourcing end caps for custom rollers
- Industrial distributors stocking roller end caps by tube size and shaft type
- Manufacturers of gravity roller conveyors for medium to heavy load applications
- Production line builders needing quiet, non-marking roller end caps
Problems It Solves
- Inconsistent end cap fit on 60 mm tubes with varying wall thicknesses
- Noise and friction in gravity roller systems due to poor bearing support
- Lack of standardised end caps for hex shafts in gravity roller designs
- Difficulty in mounting rollers with non-round shafts on standard tube ends
- Need for a single source for end caps that match specific tube and shaft dimensions
Technical Features
- Housing designed for 60 mm diameter tubes with wall thicknesses of 1.5 mm, 2.0 mm, or 3.0 mm
- Hex shaft length of 11 mm ensures secure fit and alignment
- Plastic housing reduces weight and noise compared to metal
- Pre-machined bore allows direct fit over tube end without additional machining
- Free-running design with integrated precision bearing support for smooth operation
Materials
- Plastic housing suitable for steel, stainless steel, and PVC tubes
- Plastic construction provides low noise and vibration in operation
- Non-marking surface protects painted or sensitive tube finishes
- Resistant to moisture and light chemical exposure in washdown areas
Quality Control
- Bore size checked against the hex shaft specification before packing
- Shaft fit tested by hand to confirm free rotation without binding
- Wall thickness verified against the tube size the unit is designed for
- Material consistency checked to ensure plastic integrity and durability
Customization Options
- Special bore sizes available upon request for large volume orders
- Alternative shaft lengths or shapes may be considered for high volume
- Custom colour or marking options available for bulk orders
- Housing can be adapted for other tube diameters with sufficient volume
Use Guide
- Confirm tube diameter is 60 mm and wall thickness matches the model selected
- Ensure the hex shaft is 11 mm long and fits securely into the housing bore
- Install the housing over the tube end so the hex shaft aligns with the roller shaft
- Check that the housing rotates freely without binding or wobble
- Use the correct model (MH601511, MH602011, or MH603011) for the specific wall thickness
Specifications
| Model No | MH601511, MH602011, MH603011 |
|---|---|
| Tube Diameter | 60 mm |
| Wall Thickness | 1.5 mm, 2.0 mm, 3.0 mm |
| Shaft Type | Hex shaft |
| Shaft Length | 11 mm |
| Material | Plastic |
| Application | Gravity roller end cap |
Manufacturing Process
Step 1
Moulding of the plastic housing to precise internal and external dimensions
Step 2
Machining of the hexagonal bore to match the shaft size
Step 3
Inspection of bore alignment and shaft fit before assembly
Step 4
Final inspection of the unit for free rotation and dimensional accuracy
Step 5
Packing for shipment in bulk or as ordered
Compared With Other Options
| Metal end caps | Plastic housing reduces noise and weight, but may have lower load capacity than metal |
|---|---|
| Round shaft end caps | Hex shaft provides positive drive and alignment, preventing rotation on the shaft |
| Press-fit end caps | This housing is designed for a shaft fit, not press-in, allowing for easier replacement |
Plastic Roller End Cap Housing with hex shaft Questions
What tube sizes are these end caps designed for?
They are designed for tubes with a diameter of 60 mm and wall thicknesses of 1.5 mm, 2.0 mm, or 3.0 mm.
What is the shaft size and length?
The shaft is hexagonal with a length of 11 mm.
Are these end caps available in metal?
No, the housing is made from plastic. Metal versions are not available in the current product range.
Can I get a different shaft length?
Yes, special shaft lengths can be customised for large volume orders.
Which models match which wall thickness?
MH601511 for 1.5 mm, MH602011 for 2.0 mm, MH603011 for 3.0 mm.
Are these end caps suitable for washdown environments?
Yes, the plastic material is suitable for light washdown and moisture exposure.
Can I use these on PVC tubes?
Yes, the plastic housing is compatible with PVC, steel, and stainless steel tubes.
Get a Price for Plastic Roller End Cap Housing with hex shaft
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.