cutting bearing metal roller wheel track W-36BS
The W-36BS is a cutting bearing metal roller wheel track made from carbon steel, designed for medium to high load conveyor systems. It features a roller wheel size of Φ36mm diameter by 9mm width, a shaft of M6X40 with self locking nut, and a frame size of 29.6mm width by 45mm height by 2.3mm thickness. The roller track height is 51mm, with standard lengths of 1000mm, 2000mm, and 3000mm, and available pitch options of 50mm, 75mm, 100mm, and 150mm. Each roller wheel is rated for 40 kg per piece load capacity.
Product Overview
The W-36BS is a cutting bearing metal roller wheel track made from carbon steel, designed for medium to high load conveyor systems. It features a roller wheel size of Φ36mm diameter by 9mm width, a shaft of M6X40 with self locking nut, and a frame size of 29.6mm width by 45mm height by 2.3mm thickness. The roller track height is 51mm, with standard lengths of 1000mm, 2000mm, and 3000mm, and available pitch options of 50mm, 75mm, 100mm, and 150mm. Each roller wheel is rated for 40 kg per piece load capacity.
Part of the Metal Roller Track range, used in Warehouse and Distribution Centres.
Key Benefits
- Cutting bearing construction provides smoother and quieter operation than pressed bearing rollers
- Carbon steel construction ensures high wear resistance and load capacity
- Roller pitch options allow custom spacing to match product size and conveyor speed
- Standard galvanized finish resists corrosion in dry environments
- Self locking nut on M6X40 shaft prevents loosening under vibration
Application Scenarios
- Medium to high load conveyor lines in warehouse automation systems
- Assembly line transfer points where consistent roller spacing is required
- Material handling equipment requiring durable roller tracks for repeated loading
- Conveyor systems in industrial environments with moderate to heavy product weight
- Custom conveyor builds where roller pitch and track length must be precisely matched
Who It Is For
- Conveyor system integrators building medium to high load conveyors
- Material handling equipment builders needing durable roller tracks
- Warehouse automation contractors installing fixed-length conveyor sections
- Industrial distributors stocking roller tracks by load rating and length
- Production line builders requiring consistent roller pitch and shaft size
Problems It Solves
- Rollers that wear out quickly under repeated load due to pressed bearing construction
- Noisy operation from loose or poorly fitted roller bearings in standard tracks
- Inconsistent roller spacing leading to product jamming or misalignment
- Shaft loosening during operation due to lack of locking mechanism
- Need for multiple suppliers to source roller wheels, shafts, and track frames
Technical Features
- Manufactured from cutting circle steel and pipe for consistent structural integrity
- Cutting bearing design reduces rolling resistance and noise compared to pressed bearing
- M6X40 shaft with self locking nut prevents loosening under dynamic load
- Frame size of 29.6mm width by 45mm height by 2.3mm thickness for stable mounting
- Roller track height of 51mm ensures proper product clearance and alignment
Materials
- Carbon steel for the roller wheel and frame, providing high strength and wear resistance
- Galvanized finish for standard corrosion protection in dry or indoor environments
- Chrome plating available for custom orders in high wear or corrosive conditions
Quality Control
- Roller wheel rotation checked by hand for smooth movement and low noise
- Shaft and self locking nut assembly verified for secure fit and no looseness
- Frame dimensions measured against 29.6mm width, 45mm height, 2.3mm thickness
- Load capacity tested per unit to confirm 40 kg rating
- Finish inspected for uniformity and coverage in galvanized or chrome plating
Customization Options
- Chrome plating available as a custom finish for increased wear resistance
- Roller pitch selected from 50mm, 75mm, 100mm, or 150mm to match product spacing
- Track length selected from 1000mm, 2000mm, or 3000mm for fixed section builds
- Other W Series models available for different load ratings and wheel sizes
- Shaft length and diameter can be adjusted in custom builds
Use Guide
- Ensure roller pitch matches the spacing of the product being conveyed
- Use 40 kg per piece load capacity as the maximum for each roller wheel
- Select track length based on the required conveyor section size
- Choose chrome plating for environments with high wear or exposure to moisture
- Verify frame mounting holes align with the support structure before assembly
Specifications
| Model No | W-36BS |
|---|---|
| Roller Wheel Size | Φ36mm * 9mm |
| Shaft | M6X40 with self locking nut |
| Frame Size | 29.6mm * 45mm * 2.3mm |
| Roller Track Height | 51mm |
| Roller Track Length | 1000mm, 2000mm, 3000mm |
| Roller Pitch | 50mm, 75mm, 100mm, 150mm |
| Load Capacity | 40 kg per piece |
| Material | Carbon Steel |
| Standard Finish | Galvanized |
| Custom Finish | Chrome plating available |
Manufacturing Process
Step 1
Cutting of steel circle and pipe to form roller wheel and track frame
Step 2
Machining of shaft hole and frame mounting points
Step 3
Assembly of roller wheel with cutting bearing onto shaft
Step 4
Installation of self locking nut on shaft
Step 5
Finishing with galvanized or chrome plating as per order
Compared With Other Options
| Pressed bearing metal roller tracks | Cutting bearing construction offers smoother operation and longer life than pressed bearing rollers |
|---|---|
| Standard galvanized tracks | Chrome plating provides better wear resistance and surface hardness for high friction environments |
| Shorter roller pitch tracks | 150mm pitch allows larger product spacing, reducing the number of rollers needed |
| Smaller wheel size tracks | Φ36mm wheel provides higher load capacity than smaller diameter wheels in the same series |
| Non-locking shaft designs | Self locking nut prevents shaft loosening under vibration and dynamic load |
cutting bearing metal roller wheel track W-36BS Questions
What is the load capacity per roller wheel?
Each roller wheel is rated for 40 kg per piece under normal operating conditions.
What shaft size and length does the W-36BS use?
The shaft is M6X40 with a self locking nut for secure fit and vibration resistance.
Is chrome plating available?
Yes, chrome plating is available as a custom finish for increased wear resistance.
What roller pitch options are available?
Available pitch options are 50mm, 75mm, 100mm, and 150mm.
What track lengths are standard?
Standard lengths are 1000mm, 2000mm, and 3000mm.
What material is used in the W-36BS?
The roller wheel and frame are made from carbon steel.
Can I get a custom finish?
Yes, chrome plating is available as a custom option beyond the standard galvanized finish.
Get a Price for cutting bearing metal roller wheel track W-36BS
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.