Customized Mahcined Ball Transfer Unit FB-009
The FB-009 is a customized machined ball transfer unit with a 76 mm diameter main ball, rated for 1500 kg working load and 2000 kg maximum load. It is mounted via a flange with a 118 mm diameter and weighs 6.5 kg. The unit is designed for heavy-duty omnidirectional movement of flat, smooth objects on conveyor systems, feeding lines, and processing machinery. It features a steel or stainless steel case and a ball made from nylon, steel, or stainless steel.
Product Overview
The FB-009 is a customized machined ball transfer unit with a 76 mm diameter main ball, rated for 1500 kg working load and 2000 kg maximum load. It is mounted via a flange with a 118 mm diameter and weighs 6.5 kg. The unit is designed for heavy-duty omnidirectional movement of flat, smooth objects on conveyor systems, feeding lines, and processing machinery. It features a steel or stainless steel case and a ball made from nylon, steel, or stainless steel.
Part of the NJ LW FB Series range, used in Sheet Metal and Press Shops.
Key Benefits
- Rated for 1500 kg working load and 2000 kg maximum load per unit
- Flange mount with 118 mm diameter allows secure attachment to deck plates
- 76 mm diameter ball enables smooth omnidirectional movement of heavy flat loads
- Steel or stainless steel case for durability in industrial environments
- Nylon ball option protects painted or polished surfaces from marking
Application Scenarios
- Heavy load transfer points in automated assembly lines where pallets or trays must be rotated
- Feeding systems for packaging machinery requiring precise positioning of flat components
- Processing machinery worktables where large flat parts are moved and reoriented by hand
- Conveyor transfer decks between lines running at different angles or directions
- Industrial workbenches where heavy trays or fixtures are repositioned during setup
Who It Is For
- Conveyor system integrators building high-load transfer and rotation points
- Material handling equipment builders designing heavy-duty worktables and feeders
- Assembly line engineers requiring reliable omnidirectional movement for large components
- Industrial distributors stocking ball transfer units by load capacity and mounting type
- Production line builders integrating heavy load handling into automated processes
Problems It Solves
- Heavy flat loads that jam or bind when pushed across fixed deck plates
- Transfer points where product must change direction without powered diverters
- Operators struggling to rotate or align heavy trays or pallets by hand
- Inconsistent load handling when using multiple small units with mismatched ratings
- Lack of a single-source solution for high-load ball transfer units with consistent mounting
Technical Features
- Fine machined 76 mm diameter main ball for consistent rolling under heavy static load
- Flange mount with 118 mm diameter for bolt-on installation and easy maintenance
- Main ball available in nylon, steel, or stainless steel to match surface protection needs
- Case available in carbon steel or stainless steel (SUS304) for dry or wet environments
- Overall dimensions of 150 mm diameter x 125 mm height for deck space planning
Materials
- Nylon ball for non-marking contact with painted, polished, or sensitive surfaces
- Carbon steel ball and case for general industrial use in dry environments
- Stainless steel ball and case (SUS304) for wet, washdown, or corrosive areas
Quality Control
- Load capacity verified against the 1500 kg working load rating before packing
- Ball rotation tested by hand to ensure free movement in all directions
- Material grade confirmed against the ball and case option ordered
- Flange mounting surface checked for flatness and alignment
Customization Options
- Ball material selected between nylon, steel, and stainless steel
- Case material selected between carbon steel and stainless steel (SUS304)
- Other models in the FB Series available for different load ratings or dimensions
Use Guide
- Divide the total load by the number of units in contact to ensure no unit exceeds 1500 kg working load
- Keep peak or impact loading below the 2000 kg maximum load limit
- Mount units on a flat, rigid deck plate to ensure all balls sit at the same height
- Use nylon ball where the load surface must not be marked or scratched
- Use stainless steel ball and case in wet, washdown, or corrosive environments
Specifications
| Model No | FB-009 |
|---|---|
| Load Capacity | 1500 kg |
| Max Load Capacity | 2000 kg |
| Weight | 6.5 kg |
| Ball Diameter | 76 mm |
| Mounting | Flange mount |
| Mount Diameter | 118 mm |
| Case Material | Steel, Stainless steel (SUS304) |
| Ball Material | Nylon, steel, stainless steel |
| Dimensions | 150 × 125 mm (Diameter × Height) |
Manufacturing Process
Step 1
Machining of the case and flange mounting surface
Step 2
Precision fitting of the 76 mm diameter ball into the ball seat
Step 3
Assembly of the ball with support bearings and flange
Step 4
Drilling and finishing of mounting holes for secure attachment
Step 5
Final load check and packaging for shipping
Compared With Other Options
| Press fit ball transfer units | Flange mount allows removal and replacement without damaging the deck, while press fit units are faster to install but harder to service |
|---|---|
| Lower rated FB Series units | The FB-009 suits 1500 kg loads, so lighter applications are better served by smaller units with lower rolling resistance |
| Standard roller conveyors | Ball transfer units allow omnidirectional movement, while rollers only move product along a single axis |
Customized Mahcined Ball Transfer Unit FB-009 Questions
What load can one FB-009 ball transfer unit carry?
The rated working load is 1500 kg per unit and the maximum load capacity is 2000 kg.
How is the FB-009 mounted?
It is a flange mount unit with a 118 mm diameter, so it is bolted through the flange onto the deck plate.
Which ball material should I choose?
Nylon for surfaces that must not be marked, carbon steel for general use, stainless steel (SUS304) for wet or washdown areas.
Is a stainless steel version available?
Yes, both the ball and the case can be supplied in stainless steel (SUS304).
How much does the unit weigh?
Each FB-009 weighs 6.5 kg, which is used for deck load and shipping calculations.
Can I get other load ratings in the same series?
Yes, the FB Series includes other load ratings, so ask for the model that matches your load per unit.
Get a Price for Customized Mahcined Ball Transfer Unit FB-009
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.