Customized Mahcined Ball Transfer Unit FB-002
The FB-002 is a customized machined ball transfer unit with a 25.4 mm (1 inch) diameter ball, rated for 100 kg working load and 150 kg maximum load. It is press mounted into a deck plate with a 45 mm mounting diameter and features a steel or stainless steel case with a nylon, steel or stainless steel ball. The unit weighs 720 g and is designed for smooth, omni-directional movement of flat, smooth objects on conveyor and handling systems.
Product Overview
The FB-002 is a customized machined ball transfer unit with a 25.4 mm (1 inch) diameter ball, rated for 100 kg working load and 150 kg maximum load. It is press mounted into a deck plate with a 45 mm mounting diameter and features a steel or stainless steel case with a nylon, steel or stainless steel ball. The unit weighs 720 g and is designed for smooth, omni-directional movement of flat, smooth objects on conveyor and handling systems.
Part of the NJ LW FB Series range, used in Sheet Metal and Press Shops.
Key Benefits
- 100 kg working load and 150 kg maximum load per unit for consistent performance under heavy service
- Press mount design allows quick installation into a prepared hole without threading
- 25.4 mm (1 inch) ball diameter provides stable rolling for flat, smooth items like trays and panels
- Steel or stainless steel case options suit dry, wet or washdown environments
- Nylon, steel or stainless steel ball material selected to match the load surface and avoid marking
Application Scenarios
- Transfer points between two conveyor lines where product must change direction without powered diverters
- Feeding tables in packaging machinery where trays or flat components are moved by hand in any direction
- Processing workstations on router tables or band saws requiring 360-degree rotation of flat parts
- Assembly line stations where a fixture or panel needs to be rotated or repositioned manually
- Material handling decks where multiple units share the load of a heavy flat item
Who It Is For
- Conveyor system integrators building transfer points with consistent load ratings
- Industrial equipment builders designing feeding or processing tables with omni-directional movement
- Packaging machinery manufacturers needing reliable ball transfer units for tray handling
- Assembly line builders requiring low-friction rotation points for fixtures and panels
- Industrial distributors sourcing ball transfer units with defined load and mounting specs
Problems It Solves
- Flat items that jam or bind when pushed across a fixed deck due to lack of omni-directional motion
- Transfer points where product must rotate or reposition without powered actuators
- Load distribution issues when a single unit must carry a heavy flat item across multiple transfer points
- Inconsistent mounting methods across different units in a deck, leading to uneven wear or failure
- Marking of painted or polished surfaces caused by hard steel balls during manual handling
Technical Features
- Fine machined ball and housing for consistent rolling under load
- Press mount design with 45 mm mounting diameter for secure fit into a prepared hole
- 25.4 mm (1 inch) ball diameter ensures stable contact with flat, smooth surfaces
- Ball and case materials selected independently for environment and surface protection
- Unit weight of 720 g for deck load and shipping planning
Materials
- Nylon ball for non-marking contact with painted, polished or sensitive surfaces
- Carbon steel ball and case for general industrial use in dry environments
- Stainless steel (SUS304) ball and case for wet, washdown or corrosive areas
Quality Control
- Load capacity verified against the 100 kg working load before packing
- Ball rotation checked by hand for free movement in all directions
- Material grade confirmed against the ball and case option ordered
- Mount diameter checked to ensure 45 mm fit in prepared hole
- Unit weight verified at 720 g for consistency
Customization Options
- Ball material selected between nylon, steel and stainless steel
- Case material selected between steel and stainless steel
- Other models in the FB Series available for different load ratings
- Mount diameter and height can be adjusted for specific deck thickness and fit
Use Guide
- Divide the total load by the number of units in contact to ensure each unit stays under the 100 kg working load
- Keep peak and impact loading below the 150 kg maximum load capacity
- Install units on a flat, rigid deck plate so all balls sit at the same height
- Choose nylon ball where the load surface must not be marked
- Choose stainless steel ball and case where the deck is exposed to water, cleaning agents or corrosive substances
Specifications
| Model No | FB-002 |
|---|---|
| Mounting | Press mount |
| Load Capacity | 100 kg |
| Max Load Capacity | 150 kg |
| Weight | 720 g |
| Ball Diameter | 25.4 mm |
| Ball Material | Nylon, steel or stainless steel |
| Case Material | Steel or stainless steel |
| Mount Diameter | 45 mm |
| Dimensions | 79 x 41.5 mm |
Manufacturing Process
Step 1
Machining of the case and press fit housing
Step 2
Ball and support ball assembly with precision fit
Step 3
Press mount hole preparation and final dimension check
Step 4
Load test against the 100 kg working load rating
Step 5
Final inspection and packing
Compared With Other Options
| Flange mount ball transfer units | Press mount installs faster and requires only a clearance hole, while flange mount allows easier removal for maintenance |
|---|---|
| Lower rated FB Series units | The FB-002 suits 100 kg loads, so lighter applications are better served by smaller units with less rolling resistance |
| Swivel casters | Ball transfer units allow omni-directional movement on a flat deck, while casters are designed for floor movement and are not suitable for fixed decks |
Customized Mahcined Ball Transfer Unit FB-002 Questions
What load can one FB-002 ball transfer unit carry?
The rated load capacity is 100 kg per unit and the maximum load capacity is 150 kg.
How is the FB-002 mounted?
It is a press mount unit, so it is pressed into a prepared hole in the deck plate.
Which ball material should I choose?
Nylon for surfaces that must not be marked, carbon steel for general use, stainless steel for wet or washdown areas.
Is a stainless steel version available?
Yes, both the ball and the case can be supplied in stainless steel (SUS304).
How much does the unit weigh?
Each FB-002 weighs 720 g, which is used for deck load and shipping calculations.
Can I get other load ratings in the same series?
Yes, the FB Series includes other load ratings, so ask for the model that matches your load per unit.
Get a Price for Customized Mahcined Ball Transfer Unit FB-002
Send the quantity and any material or surface option you need, and a quotation comes back against this model number.